Sterling 682.88107.00 Status Indicator Lights, Mode Indicator Lights, Fault Indicator Lights

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Status Indicator Lights

Pump Reverse Indicator Light. The Pump Reverse indicator light illuminates when the unit pump runs in reverse.

Pump Forward Indicator Light. The Pump Forward indicator light illuminates when the unit pump runs in the normal forward direction. This indicator typically illuminates continuously during normal operation.

Heater On Indicator Light. The Heater On indicator illuminates when the heater energizes.

Cool Solenoid Indicator Light. The Cool Solenoid indicator illuminates when the cooling solenoid energizes. It is used only on the optional heat exchanger.

Vent Solenoid Indicator Light. The Vent Solenoid indicator illuminates when the venting solenoid energizes during venting sequences.

Mode Indicator Lights

Select the unit operating mode by using the selection switch.

Power On Mode Indicator Light. The Power On mode indicator light illuminates to indicate that the control circuit is energized in the unit.

Auto Mode Indicator Light. The Auto mode indicator light indicates that the Auto mode is active and the controller is monitoring the system and controlling the process.

If the Auto light is off and the Cool Solenoid indicator light is illuminated, the controller is disabled and the cooling solenoid is open, permitting maximum cooling.

If the Auto and Cool Solenoid indicator lights are off, the unit is in standby.

Fault Indicator Lights

Pump Overload Indicator Light. The Pump Overload indicator light illuminates when the pump is overloaded. This is an alarm condition, so the audible alarm activates to notify you of the pump overload fault, and the unit shuts down.

Note: Always correct the alarm condition before returning to normal operation!

Low Pressure Indicator Light. The Low Pressure indicator light illuminates when the unit has low heat transfer fluid pressure. This is an alarm condition, so the audible alarm activates to notify you of the low pressure fault, and disables controller outputs, permitting the pump to continue to circulate fluid to avoid damage. If low pressure continues past five minutes elapsed time, the pump shuts off.

Note: Always correct the alarm condition before returning to normal operation!

Safety Thermo Indicator Light. The Safety Thermo indicator light illuminates when the unit is overheating. This is an alarm condition, so the audible alarm activates to notify you of the safety thermo fault, and disables controller outputs, permitting the pump to continue to circulate fluid to avoid damage.

Note: Always correct this alarm condition before returning to normal operation!

Upright Portable Hot Oil TCUs

Chapter 4: Operation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionElectrical Features Controller FeaturesOptions Pump Feature DescriptionsImmersion Heaters Heater TankConnection Lines Electrical System ControlsElectrical Panel and System Components Reservoir Tank Pressure SwitchSafety Thermostat Air PurgeSafety Devices and Interlocks Safety Circuit StandardsCooling Optional Fail Safe Operation Safety Device Lock-OutsRigging and Placing the TCU InstallationInstallation Location Considerations Uncrating the EquipmentElectrical Connections Setup Procedures Connecting PipingPiping Considerations for Mobile Installations Connecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Operation Start-upController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Draining the Unit for Storage Preventative MaintenancePreventative Pump Maintenance Routine ServicingExamining Internal Parts Corrective MaintenanceAdjusting End Clearance Cleaning the PumpDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentTroubleshooting Problem Possible cause Corrective actionIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Pilot Lights Part number Description Spare Parts ListImmersion Heaters Part number Description Heater Gasket Part number Description 542-00007-08Part number Description Selector Switches and Push ButtonsPressure Switches Controllers Part number DescriptionHeater Tank Insulation Disconnect SwitchesSolenoid Valves Part number Description Sensing Probe EquipmentReturned Material Policy Safety Tag InformationWarranty Returns TCU Safety TagsTechnical Assistance TCU Identification Serial Number Tag