Sterling 682.88107.00 specifications Troubleshooting

Page 4

4-1

Start-up

24

4-2 Controller Description & Operation

24

 

Identifying Control Panel Switches

25

 

Identifying System Status Board Indicators

26

 

Status Indicator Lights

27

 

Mode Indicator Lights

27

 

Fault Indicator Lights

27

4-3 Returning Fluid to the Tank

28

4-4 Shutting Down the Hot Oil TCU

28

CHAPTER 5: MAINTENANCE

30

5-1

Maintenance Schedule

30

5-2

Preventative Maintenance

31

 

Routine Servicing

31

 

Draining the Unit for Storage

31

 

Preventative Pump Maintenance

31

5-3

Corrective Maintenance

32

 

Pumps and Seals

32

 

Maintaining the Pump

33

 

Thrust Bearing Adjustment

35

 

Installation of Carbon Graphite Bushings

35

CHAPTER 6: TROUBLESHOOTING

36

6-1

Introduction

36

CHAPTER 7: APPENDIX

39

7-1

Optional Components

39

7-2

Technical Specifications

40

 

Annex B Information

40

7-3

Drawings and Diagrams

42

7-4

Spare Parts List

45

7-5

Returned Material Policy

48

 

Credit Returns

48

 

Warranty Returns

48

7-6

Safety Tag Information

48

 

TCU Safety Tags

48

7-7 TCU Identification (Serial Number) Tag

49

7-8

Technical Assistance

49

 

Parts Department

49

 

Service Department

49

 

Sales Department

49

 

Contract Department

49

Upright Portable Hot Oil TCUs

Chapter 1: Safety

iv

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Feature Descriptions Immersion HeatersHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Pressure Switch Safety ThermostatAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Start-up OperationController Description & Operation Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance