Sterling 682.88107.00 specifications Operator Responsibility, Remember

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Operator Responsibility

The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.

Plant and personnel safety is sometimes forgotten in the desire to meet incentive rates, or through a casual attitude toward machinery formed over a period of months or years. Your employer probably has established a set of safety rules in your workplace. Those rules, this manual, or any other safety information will not keep you from being injured while operating your equipment.

Learn and always use safe operation procedures. Cooperate with co-workers to promote safe practices. Immediately report any potentially dangerous situation to your supervisor or appropriate person.

REMEMBER:

NEVER place your hands or any part of your body in any dangerous location.

NEVER operate, service, or adjust the temperature control unit without appropriate training and first reading and understanding this manual.

Before you start the temperature control unit check the following:

Remove all tools from the tcu;

Be sure no objects (tools, nuts, bolts, clamps, bars) are laying in the TCUs operating area;

If your TCU has been inoperative or unattended, check all settings before starting the unit.

At the beginning of your shift and after breaks, verify that the controls and other auxiliary equipment are functioning properly.

Keep all safety guards in place and in good repair. NEVER attempt to bypass, modify, or remove safety guards. Such alteration is not only unsafe, but will void the warranty on your equipment.

When changing control settings to perform a different mode of operation, be sure selector switches are correctly positioned. Locking selector switches should only be adjusted by authorized personnel and the keys removed after setting.

Report the following occurrences IMMEDIATELY:

unsafe operation or condition

unusual temperature control unit action

leakage

improper maintenance

NEVER stand or sit where you could slip or stumble into the temperature control unit while working on it.

DO NOT wear loose clothing or jewelry, which can be caught while working on a tcu. In addition, cover or tie back long hair.

Upright Portable Hot Oil TCUs

Chapter 1: Safety

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualOptions Electrical FeaturesController Features Feature Descriptions Immersion HeatersHeater Tank PumpElectrical Panel and System Components Connection LinesElectrical System Controls Pressure Switch Safety ThermostatAir Purge Reservoir TankCooling Optional Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Controller Description & Operation OperationStart-up Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance