Sterling 682.88107.00 Functional Description, Models Covered in This Manual, General Description

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Chapter 2: Functional Description

2-1 Models Covered in This Manual

This manual provides operation, installation, and maintenance instructions for portable hot oil temperature control units. Model numbers are listed on the serial tag. Make sure you know the model and serial number of your equipment before contacting the manufacturer for parts or service.

Your portable hot oil temperature control unit circulates thermal transfer-type oil through your process and precisely, automatically, and reliably maintains it at a temperature you can select. Portable hot oil temperature control units are sized to meet the specific requirements stated by the Customer at the time of purchase.

2-2 General Description

The operating range of your temperature control unit is from 100°F to 550°F (38°C to 288°C). The unit is best suited for use with a specially formulated Heat Transfer Fluid. A recommended list of commercially available heat transfer fluids can be obtained through Customer Service.

Rapid recirculation of the relatively small amount of fluid provides a close and uniform temperature relationship between the TO PROCESS and FROM PROCESS lines. This does, of course, depend on the configuration of your process, and any restrictions within the mold.

This recirculation, combined with the immersion heater and optional cooling capability, gives fast and accurate response to bring the fluid up to temperature, or to changes in the settings when needed.

Performance is assured through matching the unique controllers to the high temperature system. The two systems are fully integrated to achieve accurate control, along with efficient use of water and electricity.

2-3 Standard Features

Mechanical Features

Dual stage immersion heater with IEC contactors

550°F (288ºC) maximum operating temperature {400°F (244°C) maximum operating temperature for 6 kW heaters}

Manual bypass

Pressure switch for low pump pressure shut-down

To Process pressure gauge

Independent safety thermostat

Y strainer on From Process line

Automatic venting sequence

Positive displacement pumps capable of reversing to evacuate the process

Easily removable panels for quick access to internal components

1 year warranty on parts and labor (Labor at factory)

Upright Portable Hot Oil TCUs

Chapter 2: Functional Description

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualController Features Electrical FeaturesOptions Heater Tank Feature DescriptionsImmersion Heaters PumpElectrical System Controls Connection LinesElectrical Panel and System Components Air Purge Pressure SwitchSafety Thermostat Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Safety Device Lock-Outs Fail Safe OperationUncrating the Equipment InstallationInstallation Location Considerations Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Start-up OperationController Description & Operation Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Routine Servicing Preventative MaintenancePreventative Pump Maintenance Draining the Unit for StorageCleaning the Pump Corrective MaintenanceAdjusting End Clearance Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Heater Gasket Part number Description 542-00007-08 Spare Parts ListImmersion Heaters Part number Description Pilot Lights Part number DescriptionControllers Part number Description Selector Switches and Push ButtonsPressure Switches Part number DescriptionSensing Probe Equipment Disconnect SwitchesSolenoid Valves Part number Description Heater Tank InsulationTCU Safety Tags Safety Tag InformationWarranty Returns Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance