Sterling 682.88107.00 specifications Table of Contents

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Table of Contents

CHAPTER 1: SAFETY

5

1-1 How to Use This Manual

5

 

Safety Symbols Used in this Manual

5

1-2

Warnings and Precautions

6

1-3

Responsibility

7

 

General Responsibility

7

 

Operator Responsibility

8

 

Maintenance Responsibility

9

 

Reporting a Safety Defect

9

CHAPTER 2: FUNCTIONAL DESCRIPTION

10

2-1 Models Covered in This Manual

10

2-2

General Description

10

2-3

Standard Features

10

 

Mechanical Features

10

 

Electrical Features

11

 

Controller Features

11

2-4

Options

11

2-5

Feature Descriptions

12

 

Immersion Heaters

12

 

Heater Tank

12

 

Pump

12

 

Ful-Flo Valve

12

 

Connection Lines

13

 

Electrical System Controls

13

 

Electrical Panel and System Components

13

 

Air Purge

14

 

Pressure Switch

14

 

Safety Thermostat

14

 

Reservoir Tank

14

 

Cooling (Optional)

15

2-6 Safety Devices and Interlocks

15

CHAPTER 3: INSTALLATION

17

3-1

Uncrating the Equipment

17

3-2 Rigging and Placing the TCU

17

 

Installation Location Considerations

17

3-3

Electrical Connections

18

3-4

Setup Procedures

19

 

Connecting Piping

19

 

Connecting Process Piping

20

3-5

Initial Start-up

22

 

Starting the Hot Oil TCU

22

CHAPTER 4: OPERATION

24

Upright Portable Hot Oil TCUs

Chapter 1: Safety

iii

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionElectrical Features Controller FeaturesOptions Pump Feature DescriptionsImmersion Heaters Heater TankConnection Lines Electrical System ControlsElectrical Panel and System Components Reservoir Tank Pressure SwitchSafety Thermostat Air PurgeSafety Devices and Interlocks Safety Circuit StandardsCooling Optional Fail Safe Operation Safety Device Lock-OutsRigging and Placing the TCU InstallationInstallation Location Considerations Uncrating the EquipmentElectrical Connections Setup Procedures Connecting PipingPiping Considerations for Mobile Installations Connecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Operation Start-upController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Draining the Unit for Storage Preventative MaintenancePreventative Pump Maintenance Routine ServicingExamining Internal Parts Corrective MaintenanceAdjusting End Clearance Cleaning the PumpDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentTroubleshooting Problem Possible cause Corrective actionIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Pilot Lights Part number Description Spare Parts ListImmersion Heaters Part number Description Heater Gasket Part number Description 542-00007-08Part number Description Selector Switches and Push ButtonsPressure Switches Controllers Part number DescriptionHeater Tank Insulation Disconnect SwitchesSolenoid Valves Part number Description Sensing Probe EquipmentReturned Material Policy Safety Tag InformationWarranty Returns TCU Safety TagsTechnical Assistance TCU Identification Serial Number Tag