Sterling 682.88107.00 Installation, Uncrating the Equipment, Rigging and Placing the TCU

Page 17

Chapter 3: Installation

3-1 Uncrating the Equipment

Portable hot oil temperature control units are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box.

1. Pry the crating away from the skid.

Note: Remove the nails holding the box to the skid and lift the box off carefully; avoiding staples in the 1’ x 4’ wood supports. Cut the steel banding.

2.Use a pry bar to remove the blocks securing the unit to the skid.

3.Lift unit from sides. Use a pry bar if necessary to carefully remove the skid from the unit.

4.Lower slowly.

3-2 Rigging and Placing the TCU

Make sure that you meet the following requirements when installing and operating your Upright hot oil temperature control unit.

Installation Location Considerations

Locate the Upright unit as close as possible to the process for proper circulation and temperature control. Take care when selecting a location. The area surrounding the unit must be free of obstructions to ensure proper ventilation of internal components. Allow a minimum clearance of at least 30 inches (76 cm).

Make sure that the unit location is not in a confined space to ensure proper air circulation. Special air circulation/ventilation is required for units operating at temperatures exceeding 500ºF (260ºC). Vapors can escape from areas such as the reservoir tank during high temperature operation.

Caution! Harmful vapors may be generated from thermal fluid during high temperature operation. Prolonged or repeated exposure of these heat- generated vapors may result in eye and respiratory tract irritation. Avoid contact or inhaling harmful amounts or material. Consult the Material Safety Data Sheet (MSDS) for precautions and instructions for the thermal fluid you are using.

Note: Before storing your Upright temperature control unit, make sure you remove all residual water with compressed air to avoid a potential freezing hazard. See Section 5-2 on Page 39 for more information.

Note the following table of ambient temperature ranges permitted for storage and operation:

Ambient storage range

Ambient operation range

ºF

ºC

ºF

ºC

-40ºF to 185ºF

-40ºC to 85ºC

-4ºF to 120ºF

-20ºC to 49ºC

You should preheat the process heat transfer fluid first if you want to start the unit below an ambient temperature of 30ºF (-1ºC).

Upright Portable Hot Oil TCUs

Chapter 3: Installation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualOptions Electrical FeaturesController Features Immersion Heaters Feature DescriptionsHeater Tank PumpElectrical Panel and System Components Connection LinesElectrical System Controls Safety Thermostat Pressure SwitchAir Purge Reservoir TankCooling Optional Safety Devices and InterlocksSafety Circuit Standards Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCUElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Controller Description & Operation OperationStart-up Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for StorageAdjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal PartsDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionPressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number DescriptionSolenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank InsulationWarranty Returns Safety Tag InformationTCU Safety Tags Returned Material PolicyTechnical Assistance TCU Identification Serial Number Tag