Sterling 682.88107.00 specifications Start-up, Controller Description & Operation

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Chapter 4: Operation

4-1 Start-up

1.Push the PUMP START button to start the pump.

2.When the unit has built at least five (5) psi (34.5 kPa) of pressure, wait two (2) minutes, then select a set point of 100°F (38ºC) and switch the unit into AUTO mode.

As the oil warms up, viscosity decreases and pressure falls.

3.Four to six inches (4” to 6” / 10 cm to 15 cm) of fluid should be visible in the sight glass.

4.Select a process set point on the controller.

4-2 Controller Description & Operation

The M2B+ controller is an easy-to-operate microprocessor-based PID control device. When the process reaches the set point, the PID control cycles the cooling valve and/or immersion heater to maintain the proper leaving temperature.

The controller has been fully factory tested. Set the desired process temperature set point and the controller does the rest.

Built-in range of operation on the controller is -4°F to 120°F (-20ºC to 49ºC).

Refer to the M2B+ Owner’s Manual supplied with your unit for specific operation instructions.

Upright Portable Hot Oil TCUs

Chapter 4: Operation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety How to Use This ManualSafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualElectrical Features Controller FeaturesOptions Feature Descriptions Immersion HeatersHeater Tank PumpConnection Lines Electrical System ControlsElectrical Panel and System Components Pressure Switch Safety ThermostatAir Purge Reservoir TankSafety Devices and Interlocks Safety Circuit StandardsCooling Optional Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Setup Procedures Connecting PipingPiping Considerations for Mobile Installations Connecting Process Piping Connecting Cooling Water PipingConnecting Vent Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Operation Start-upController Description & Operation Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsStatus Indicator Lights Mode Indicator LightsFault Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Maintenance Maintenance SchedulePhotocopy this page for your maintenance records Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsTroubleshooting Problem Possible cause Corrective actionIntroduction OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance