Sterling 682.88107.00 specifications Off

Page 37

 

Problem

 

Possible cause

 

Corrective action

 

 

 

Loss of fluid in process.

 

Check all lines/connections/

 

 

 

 

fittings.

 

 

 

 

 

 

 

 

Vent valve open.

 

Allow vent timer to run out; or,

 

 

 

 

check valve operation when unit

 

Unit does not heat properly/can

 

 

 

is cold by opening the fill port.

 

 

 

 

Switch to Manual Cool mode

 

not achieve set point.

 

Faulty/dirty solenoid valve;

 

several times to flush valve. If

 

 

 

usually detected when there is a

 

the leak continues, disconnect

 

 

 

steady stream or trickle of water

 

the power to the unit, turn off

 

 

 

out of the drain line.

 

the water supply, and clean or

 

 

 

 

 

replace the solenoid.

 

 

 

Degraded fluid.

Drain and replace fluid.

 

 

 

Defective heater contactor.

 

Visual inspection of coil and

 

 

 

 

contacts. Repair/replace

 

 

 

 

 

defective contactors.

 

 

 

 

 

Check resistance on all three (3)

 

 

 

Defective immersion heater.

 

legs of heater with an ohmmeter.

 

 

 

 

If not all equal, contact factory

 

 

 

 

 

 

 

 

 

 

for replacement heater.

 

 

 

 

 

Check heater tank for scorched/

 

Unit does not heat.

 

 

 

discolored paint. Check

 

 

Heater burnout.

 

resistance on all three (3) legs of

 

 

 

 

 

 

 

 

 

heater with an ohmmeter.

 

 

 

 

 

Replace heater as needed.

 

 

 

 

 

Check the heater output with an

 

 

 

 

 

ohmmeter to ground. It should

 

 

 

Controller heater output open.

 

read in the mega-ohm range.

 

 

 

 

 

Infinite or zero readings indicate

 

 

 

 

 

a defective output.

 

 

 

Clogged Y strainer.

 

Clean Y strainer.

 

 

 

Water supply to unit is turned

 

Open water supply.

 

 

 

OFF.

 

 

 

 

 

 

 

 

 

Water drain is plugged or

 

Clear drain line or eliminate

 

 

 

excessive back pressure in drain

 

 

 

 

 

back pressure condition.

 

 

 

line.

 

 

Unit overheats/unable to cool.

 

 

 

 

 

Heat exchanger tubes plugged

 

Remove tube bundles; clean/

 

 

 

by lime deposits.

 

replace as required.

 

 

 

 

 

Test solenoid valve by switching

 

 

 

Faulty solenoid valve.

 

to Manual Cool mode and listen

 

 

 

 

for valve operation. Replace if

 

 

 

 

 

 

 

 

 

 

faulty.

Upright Portable Hot Oil TCUs

Chapter 6: Troubleshooting

37

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityMechanical Features Standard FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Immersion Heaters Feature DescriptionsHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Safety Thermostat Pressure SwitchAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-OutsInstallation Location Considerations InstallationUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Start-up OperationController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Pump Maintenance Preventative MaintenanceRoutine Servicing Draining the Unit for StorageAdjusting End Clearance Corrective MaintenanceCleaning the Pump Examining Internal PartsDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Immersion Heaters Part number Description Spare Parts ListHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionPressure Switches Selector Switches and Push ButtonsControllers Part number Description Part number DescriptionSolenoid Valves Part number Description Disconnect SwitchesSensing Probe Equipment Heater Tank InsulationWarranty Returns Safety Tag InformationTCU Safety Tags Returned Material PolicyTechnical Assistance TCU Identification Serial Number Tag