Sterling 682.88107.00 specifications Identifying System Status Board Indicators

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Mode Select. With the pump running, you can select the AUTO position or the Maintained (manual cooling) position with the Mode Select switch. Select AUTO mode to energize the controller, permitting it to monitor and control the process. The switch automatically returns to the Center Default position when in AUTO mode. The switch stays in the Maintained position in Manual Cooling mode.

Caution! Always let the pump run for at least one (1) minute before switching to AUTO mode.

Never switch to AUTO mode when filling or venting the unit, except as described in the Unit Startup. Improper switching can seriously damage the heater, as it could become energized with air in the system.

Alarm Silence. Press the ALARM SILENCE button to silence the audible alarm on the console.

Caution! After you silence the alarm, make sure you locate and correct the alarm condition before continuing with unit operation.

Identifying System Status Board Indicators

The system status board is located next to the controller panel. It displays indicator lights to show current operation status, letting you analyze system performance.

Figure 5: System Status Board Indicators

Use the status board to optimize unit performance. For example, if you observe a rapid cycling of the Heater and Cool Solenoid indicators, the unit is operating with a process inefficiency; see the Troubleshooting section for more information.

What follows is a description of system status board indicators.

Upright Portable Hot Oil TCUs

Chapter 4: Operation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting Safety Symbols Used in this Manual SafetyHow to Use This Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectFunctional Description Standard FeaturesMechanical Features Models Covered in This ManualOptions Electrical FeaturesController Features Heater Tank Feature DescriptionsImmersion Heaters PumpElectrical Panel and System Components Connection LinesElectrical System Controls Air Purge Pressure SwitchSafety Thermostat Reservoir TankCooling Optional Safety Devices and InterlocksSafety Circuit Standards Safety Device Lock-Outs Fail Safe OperationUncrating the Equipment InstallationInstallation Location Considerations Rigging and Placing the TCUElectrical Connections Piping Considerations for Mobile Installations Setup ProceduresConnecting Piping Connecting Vent Piping Connecting Process PipingConnecting Cooling Water Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Controller Description & Operation OperationStart-up Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsFault Indicator Lights Status Indicator LightsMode Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Photocopy this page for your maintenance records MaintenanceMaintenance Schedule Routine Servicing Preventative MaintenancePreventative Pump Maintenance Draining the Unit for StorageCleaning the Pump Corrective MaintenanceAdjusting End Clearance Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsIntroduction TroubleshootingProblem Possible cause Corrective action OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Heater Gasket Part number Description 542-00007-08 Spare Parts ListImmersion Heaters Part number Description Pilot Lights Part number DescriptionControllers Part number Description Selector Switches and Push ButtonsPressure Switches Part number DescriptionSensing Probe Equipment Disconnect SwitchesSolenoid Valves Part number Description Heater Tank InsulationTCU Safety Tags Safety Tag InformationWarranty Returns Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance