Sterling 682.88107.00 specifications Setup Procedures, Connecting Piping

Page 19

3-4 Setup Procedures

This section provides the procedures necessary for configuring your portable hot oil temperature control unit.

Configuration of your TCU includes connecting cooling, process and vent piping. We recommend that you carry out these procedures in the order given here.

Note: Before carrying out these procedures, install all equipment as described in this section.

Connecting Piping

Make sure that all external piping is properly sized to reduce external pressure drop as much as possible. Do not install process or water supply/drain piping smaller than the fittings on the unit. If the water supply piping is larger than unit fittings, reduce the pipe size at the unit.

The following table lists recommended Upright TCU pipe sizes.

Connection

Size diameter

inches NPT

mm (approx.) c

To Process

1”

25.4

From Process

1”

25.4

Cooling Water Supply

¾”

19.1

Cooling Water Drain

¾”

19.1

Oil Drain

½”

12.7

Fill Port

1”

25.4

cCustomer is responsible for converting to metric.

Note: Always use a backup wrench to support Upright unit piping when making connections. Make sure all external piping is supported independently of the

Upright unit.

The manufacturer recommends that you have strainers installed on the cooling water inlets and customer-supplied shut-off valves on all piping connections. Use common black welded pipe for permanent installations.

The Upright is designed to operate with an open, unrestricted drain line. Steam rapidly expands within the heat exchanger, so any overpressure condition from backpressure or standing columns of water against the drain must be avoided.

If you must use a pipe joint compound, use a compound that can withstand the high temperatures and pressures of your Upright unit. Always insulate all piping to prevent burn hazards and to retain heat. Make sure insulation is properly rated for maximum operating temperatures of your Upright unit.

Piping Considerations for Mobile Installations

Because your Upright unit is fitted with casters, its portability is well suited for multiple applications. You can purchase high-quality flexible metal hose from the manufacturer to enhance the mobility of your Upright unit; state the length you want when ordering.

Although they cause a drop in pressure, you can also install quick disconnects to your Upright unit. However, do not install check valves with quick disconnects unless absolutely necessary!

Upright Portable Hot Oil TCUs

Chapter 3: Installation

19

Image 19
Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves General Responsibility ResponsibilityRemember Operator ResponsibilityReporting a Safety Defect Maintenance ResponsibilityModels Covered in This Manual Standard FeaturesMechanical Features Functional DescriptionController Features Electrical FeaturesOptions Pump Feature DescriptionsImmersion Heaters Heater TankElectrical System Controls Connection LinesElectrical Panel and System Components Reservoir Tank Pressure SwitchSafety Thermostat Air PurgeSafety Circuit Standards Safety Devices and InterlocksCooling Optional Fail Safe Operation Safety Device Lock-OutsRigging and Placing the TCU InstallationInstallation Location Considerations Uncrating the EquipmentElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Starting the Hot Oil TCU Initial Start-upPage Start-up OperationController Description & Operation Control Panel Switches Identifying Control Panel SwitchesSystem Status Board Indicators Identifying System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Shutting Down the Hot Oil TCU Returning Fluid to the TankPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Draining the Unit for Storage Preventative MaintenancePreventative Pump Maintenance Routine ServicingExamining Internal Parts Corrective MaintenanceAdjusting End Clearance Cleaning the PumpDisassembling the Pump Maintaining the PumpPump Assembly Installation of Carbon Graphite Bushings Thrust Bearing AdjustmentProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Optional Components AppendixAnnex B Information Technical SpecificationsUpright Portable Hot Oil TCUs Appendix 18-24 GPM Pump Construction Drawings and DiagramsThrust Bearing Assembly Belt Tensioning Instructions Pilot Lights Part number Description Spare Parts ListImmersion Heaters Part number Description Heater Gasket Part number Description 542-00007-08Part number Description Selector Switches and Push ButtonsPressure Switches Controllers Part number DescriptionHeater Tank Insulation Disconnect SwitchesSolenoid Valves Part number Description Sensing Probe EquipmentReturned Material Policy Safety Tag InformationWarranty Returns TCU Safety TagsTechnical Assistance TCU Identification Serial Number Tag