Sterling 682.88107.00 specifications Returning Fluid to the Tank, Shutting Down the Hot Oil TCU

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High Level Indicator Light (Optional). The High Level indicator light illuminates when the heat transfer fluid level in the reservoir tank is too high. Carefully remove just enough fluid so this indicator light shuts off.

Low Level Indicator Light. The Low Level indicator light illuminates when the heat transfer fluid level in the system is too low. This is an alarm condition, so the audible alarm activates to notify you of the low fluid level fault, and the controller outputs are disabled.

Note: Always correct the alarm condition before returning to normal operation!

4-3 Returning Fluid to the Tank

If you want to move the unit from one process to another (like mold changes), perform the following steps to drain the mold and process lines.

Note: This procedure is just the opposite of the unit startup/air purge procedure.

1.Cool the heat transfer fluid to no more than 100°F (38ºC).

2.If so equipped, open the manual vent valve to add air into the pipes.

3.Press the PUMP STOP button.

4.Press and hold the PUMP REVERSE button.

The pump runs in reverse, drawing fluid from the mold and lines, then drains the fluid into the reservoir tank.

5. Watch the sight glass to prevent overflow of the reservoir tank.

Caution! The reservoir tank may not have adequate volume to contain the total system capacity of fluid.

An overflowing reservoir allows hot fluid to escape and become a potential fire and slip hazard.

The total capacity of the tank is 7 gallons (26.5 liters).

If it appears that the tank may overfill, connect a line from the FILL port of the reservoir tank to a clean auxiliary container.

4-4 Shutting Down the Hot Oil TCU

1.Cool down the unit by switching the CONTROL MODE switch to the MAN. COOL (manual cooling) position.

This step disables the heaters (prevents the controller from turning them on) and, if so equipped, opens the Cool solenoid.

2.You can monitor fluid temperature on the controller display during cool-down.

Upright Portable Hot Oil TCUs

Chapter 4: Operation

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Contents Upright Hot Oil Temperature Control Units Shipping Info Table of Contents Troubleshooting How to Use This Manual SafetySafety Symbols Used in this Manual Wear Safety Glasses and Work Gloves Responsibility General ResponsibilityOperator Responsibility RememberMaintenance Responsibility Reporting a Safety DefectStandard Features Mechanical FeaturesFunctional Description Models Covered in This ManualController Features Electrical FeaturesOptions Feature Descriptions Immersion HeatersHeater Tank PumpElectrical System Controls Connection LinesElectrical Panel and System Components Pressure Switch Safety ThermostatAir Purge Reservoir TankSafety Circuit Standards Safety Devices and InterlocksCooling Optional Safety Device Lock-Outs Fail Safe OperationInstallation Installation Location ConsiderationsUncrating the Equipment Rigging and Placing the TCUElectrical Connections Connecting Piping Setup ProceduresPiping Considerations for Mobile Installations Connecting Cooling Water Piping Connecting Process PipingConnecting Vent Piping Upright Unit Piping Setup Initial Start-up Starting the Hot Oil TCUPage Start-up OperationController Description & Operation Identifying Control Panel Switches Control Panel SwitchesIdentifying System Status Board Indicators System Status Board IndicatorsMode Indicator Lights Status Indicator LightsFault Indicator Lights Returning Fluid to the Tank Shutting Down the Hot Oil TCUPage Maintenance Schedule MaintenancePhotocopy this page for your maintenance records Preventative Maintenance Preventative Pump MaintenanceRoutine Servicing Draining the Unit for StorageCorrective Maintenance Adjusting End ClearanceCleaning the Pump Examining Internal PartsMaintaining the Pump Disassembling the PumpPump Assembly Thrust Bearing Adjustment Installation of Carbon Graphite BushingsProblem Possible cause Corrective action TroubleshootingIntroduction OFF Problem Possible cause Corrective action Appendix Optional ComponentsTechnical Specifications Annex B InformationUpright Portable Hot Oil TCUs Appendix Drawings and Diagrams 18-24 GPM Pump ConstructionThrust Bearing Assembly Belt Tensioning Instructions Spare Parts List Immersion Heaters Part number DescriptionHeater Gasket Part number Description 542-00007-08 Pilot Lights Part number DescriptionSelector Switches and Push Buttons Pressure SwitchesControllers Part number Description Part number DescriptionDisconnect Switches Solenoid Valves Part number DescriptionSensing Probe Equipment Heater Tank InsulationSafety Tag Information Warranty ReturnsTCU Safety Tags Returned Material PolicyTCU Identification Serial Number Tag Technical Assistance