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TROUBLESHOOTING & REPAIR |
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Observe Safety Guidelines |
| TROUBLESHOOTING GUIDE | |||
detailed in the beginning of this manual. |
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PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED |
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(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION |
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| OUTPUT PROBLEMS |
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No DC welding output. AC welding | 1. Make sure the Polarity Switch is | 1. Perform the Output Bridge Test. | |||
output and auxiliary power is nor- | in the proper position and is | 2. | Check the Choke (L1), | the | |
mal. | “seated” correctly. | ||||
| Polarity Switch (S2) and associ- | ||||
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| 2. Make sure the electrode and |
| ated wires for loose or faulty | ||
| polarity are correct for the |
| connections. Check the choke | ||
| process being used. |
| winding for continuity and test | ||
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| to be sure it is NOT grounded | ||
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| the choke iron. |
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No AC welding output. DC welding | 1. Make sure the Polarity Switch is | 1. Check the operation of | the | ||
output and auxiliary power is nor- | in the proper position and is |
| Polarity Switch (S2). Also check | ||
mal. | “seated” correctly. |
| the associated wires for loose | ||
| 2. Make sure the electrode is cor- |
| or faulty connections. | See | |
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| Wiring Diagram. |
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| rect for the process being used. |
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| 3. Make sure the welding cables | 2. | Check for continuity from lead | ||
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| “S2” to lead “E” located in the | |||
| are not coiled or too long. |
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| main stator. See Wiring Dia- | |||
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call