Xantrex Technology XC5012, XC2524, XC3012, XC1524 manual Wiring Requirements, DC Wiring

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Introduction

Wiring Requirements

WARNING

Wire and fuse sizes are dictated by electrical standards. Different standards apply in different countries and different types of installations, for example, boat, home or RV. It is the responsibility of the installer to ensure that the installation complies with all applicable standards.

CAUTION

Ensure that both wires and fuses are correctly sized.

Maximum continuous current available from the charger may be an additional 6–10% above the nominal current rating of the charger. Output current may also vary depending on ambient temperature conditions.

DC Wiring

The following two tables show some typical wire sizes, based on 3% voltage drop (round circuit), 75 °C (167 °F) rated wire and wiring being inside the engine compartment – assumed ambient of 50 °C (122 °F).

Table 1-1DC Wiring Requirements

Wire Length

 

 

 

 

 

(maximum length one way)

Wire Size (AWG and mm2)

 

 

 

 

 

 

 

 

feet

meters

XC3012

XC5012

XC2524

XC1524

 

 

 

 

 

 

5

1.5

No. 10

No. 6

No. 10

No. 12

 

 

5 mm2

13 mm2

5 mm2

3 mm2

7.5

2.25

No. 8

No. 6

No. 10

No. 12

 

 

8 mm2

13 mm2

5 mm2

3 mm2

20

6

No. 6

No. 4

No. 10

No. 12

 

 

13 mm2

19 mm2

5 mm2

3 mm2

 

 

 

 

 

 

1–12

975-0187-01-01

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Contents Battery Charger Owner’s GuidePage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Purpose ScopeAudience OrganizationConventions Used Related InformationImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Troubleshooting SpecificationsOperation Introduction XC Series provides the following standard features XC Series provides the following protection featuresXC Series Appearance XC SeriesInformation Centers of the XC Series Remote DisplayInformation Centers of the XC Series CHf Onboard Status PanelRear Panel DescriptionPreparing for Installation 5XC Series SystemTools and Materials You need the following materialsLocation Condition Requirement6XC Series Mounting Orientations Wiring Requirements DC WiringAC Wiring Over-current protection disconnectBattery Bank Size Requirements Installation Installing the XC Series Installation SequencePre-Installing DC Wiring To install DC wiringPre-Installing AC Wiring To install AC wiringConductor Color code To connect AC wires with the crimp-on butt-splice connector Mounting the Remote Display To remove the displayTo secure the display or blank plate on the unit Mounting To remotely mount the displayTo mount the XC Series Grounding Final Connections Shows the connection orderFinal DC Connections To make the last DC connectionsPowering Up To make the last AC connectionsInstalling Optional Accessories Battery Temperature SensorTo install a BTS Drip Protection Rubber Boots To install rubber bootsConfiguring the XC Series To configure the battery bank typeTo configure the charging type Operation About Charging Multiplex 3-Stage ChargingTo force a battery detection sequence Sequential 2-Stage ChargingCharging Overview Temperature Considerations Disqualified BatteriesThings to be aware Perform these disqualification checks in the order shownCharging Batteries To charge your batteriesCharging Batteries Equalizing Flooded Batteries About EqualizingPerforming An Equalization To equalize your batteriesTransitioning the XC Series to On, Disabled or Off There are two ways to disable the XC SeriesThere are two ways to turn the XC Series on There is only one way to safely turn the XC Series offAccessing Charger Information Reading Remote Display and Onboard Status Indicator LightsABS Cerr Reporting While Charging or EqualizingReporting While Battery Monitoring Reporting While DisabledTo view the present status of the banks Using a Generator As Source Power Page Troubleshooting Care and Maintenance To clean battery terminalsIndicator Light Flashing Sequences 1Indicator Light Sequences on the XC SeriesError Messages on Remote Display 2Error MessagesErr Bat Problem Solving SymptomFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Physical Specifications Electrical SpecificationsAC Input Specifications AC Input SpecificationsTemperature Specifications Protection FeaturesApprovals EMCPage Warranty and Product Information Limited Warranty forDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc