Xantrex Technology XC2524, XC5012, XC3012, XC1524 AC Wiring, Over-current protection disconnect

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Preparing for Installation

Over-current protection disconnect

The DC circuit from the battery to the charger must be equipped with a disconnect and over-current protection device. The device usually consists of a DC-rated circuit breaker, a “fused disconnect”, or a separate fuse and disconnect. These devices must be rated for DC voltage and current. Do not substitute devices rated only for AC voltage; they may not operate properly.

The current rating of the DC fuses must be matched to the size of the DC wiring used, in accordance with the applicable codes.

The DC chassis ground (earth) should not be more than one size smaller than the DC wiring size selected (see Table 1-1). Refer to your local electrical codes for verification.

AC Wiring

The AC wiring must meet the following requirements before you install the XC Series:

The AC input wiring for the XC Series should be three-conductor cable, providing a line, neutral, and ground conductor (or L1, N, GND) in an outer jacket.

For example, in North America for 120 VAC use a 14 AWG wire with a 15 A breaker; or typically in Europe for 230 VAC use either a 2.5mm2 wire with a 16 A, double pole breaker or fuse or use 1.5 mm2 wire with a 10 A, double pole breaker or fuse. Note that every jurisdiction will have different requirements, so see the regulations for your local jurisdiction to determine which wire size and type is correct. A second example:

for marine applications the United States ABYC requires stranded wire, which is more robust than solid wire when exposed to vibration

for RV applications, the United States NEC allows solid wire in multi- conductor cable, but stranded wire will withstand vibration better.

The circuit supplying the XC Series must be protected by the correct size and type of breaker to meet the code for your local jurisdiction and application. If a fuse is used, a disconnect switch is needed ahead of the fuse.

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Contents Owner’s Guide Battery ChargerPage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Scope PurposeAudience OrganizationRelated Information Conventions UsedImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Specifications TroubleshootingOperation Introduction XC Series provides the following protection features XC Series provides the following standard featuresXC Series XC Series AppearanceRemote Display Information Centers of the XC SeriesInformation Centers of the XC Series Onboard Status Panel CHfDescription Rear Panel5XC Series System Preparing for InstallationYou need the following materials Tools and MaterialsCondition Requirement Location6XC Series Mounting Orientations DC Wiring Wiring RequirementsOver-current protection disconnect AC WiringBattery Bank Size Requirements Installation Installation Sequence Installing the XC SeriesTo install DC wiring Pre-Installing DC WiringTo install AC wiring Pre-Installing AC WiringConductor Color code To connect AC wires with the crimp-on butt-splice connector To remove the display Mounting the Remote DisplayTo secure the display or blank plate on the unit To remotely mount the display MountingTo mount the XC Series Grounding Shows the connection order Final ConnectionsTo make the last DC connections Final DC ConnectionsTo make the last AC connections Powering UpBattery Temperature Sensor Installing Optional AccessoriesTo install a BTS To install rubber boots Drip Protection Rubber BootsTo configure the battery bank type Configuring the XC SeriesTo configure the charging type Operation Multiplex 3-Stage Charging About ChargingSequential 2-Stage Charging To force a battery detection sequenceCharging Overview Disqualified Batteries Temperature ConsiderationsPerform these disqualification checks in the order shown Things to be awareTo charge your batteries Charging BatteriesCharging Batteries About Equalizing Equalizing Flooded BatteriesTo equalize your batteries Performing An EqualizationThere are two ways to disable the XC Series Transitioning the XC Series to On, Disabled or OffThere are two ways to turn the XC Series on There is only one way to safely turn the XC Series offReading Remote Display and Onboard Status Indicator Lights Accessing Charger InformationABS Reporting While Charging or Equalizing CerrReporting While Disabled Reporting While Battery MonitoringTo view the present status of the banks Using a Generator As Source Power Page Troubleshooting To clean battery terminals Care and Maintenance1Indicator Light Sequences on the XC Series Indicator Light Flashing Sequences2Error Messages Error Messages on Remote DisplayErr Bat Symptom Problem SolvingFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Electrical Specifications Physical SpecificationsAC Input Specifications AC Input SpecificationsProtection Features Temperature SpecificationsEMC ApprovalsPage Limited Warranty for Warranty and Product InformationDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc