Xantrex Technology XC3012, XC5012, XC2524, XC1524 Pre-Installing AC Wiring, To install AC wiring

Page 30

Installation

5.Route the wiring to the batteries and to the XC Series, but don’t connect it yet. Avoid routing wiring through an electrical distribution panel, battery isolator, or other device that will add voltage drops.

6.Install crimp lugs on each end of the battery cables using the crimp manufacturer’s instructions and tool.

7.Install rubber boots over the charger end of the DC cables.

Xantrex recommends that you install rubber boots over the XC Series DC terminals to provide drip protection. Follow the procedure on page 2–14 to install rubber boots.

8.Route the battery temperature sensor from each battery to the charger location.

9.Proceed to “Pre-Installing AC Wiring”.

Pre-Installing AC Wiring

Before connecting AC wiring, make sure the AC source circuit is protected by a breaker switch of the correct size and type, to comply with the electrical code for your location and application.

To install AC wiring:

1.Disconnect the AC source by turning off the breaker feeding the circuit, unplugging from shorepower and disconnecting any other power sources (such as a generator).

2.Plan the route that the AC wiring will follow from the source (usually an AC distribution panel) to the XC Series. Measure and cut the required length of three-conductor cable.

For example, in North America for 120 VAC use a 14 AWG wire with a 15 A breaker; or typically in Europe for 230 VAC use either a 2.5mm2 wire with a

16 A, double pole breaker or fuse or use 1.5 mm2 wire with a 10 A, double pole breaker or fuse. Note that every jurisdiction will have different requirements, so see the regulations for your local jurisdiction to determine which wire size and type is correct.

Allow some extra length for connections and to provide slack.

3.Make the AC connections to the back of the charger when it is sitting on a table or other convenient work surface.

Route the AC cables to the source after the charger is mounted in position.

4.Unscrew the wiring compartment cover from the left rear of the XC Series to expose the AC wiring access hole.

2–4

975-0187-01-01

Image 30
Contents Battery Charger Owner’s GuidePage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Audience PurposeScope OrganizationConventions Used Related InformationImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Troubleshooting SpecificationsOperation Introduction XC Series provides the following standard features XC Series provides the following protection featuresXC Series Appearance XC SeriesInformation Centers of the XC Series Remote DisplayInformation Centers of the XC Series CHf Onboard Status PanelRear Panel DescriptionPreparing for Installation 5XC Series SystemTools and Materials You need the following materialsLocation Condition Requirement6XC Series Mounting Orientations Wiring Requirements DC WiringAC Wiring Over-current protection disconnectBattery Bank Size Requirements Installation Installing the XC Series Installation SequencePre-Installing DC Wiring To install DC wiringPre-Installing AC Wiring To install AC wiringConductor Color code To connect AC wires with the crimp-on butt-splice connector Mounting the Remote Display To remove the displayTo secure the display or blank plate on the unit Mounting To remotely mount the displayTo mount the XC Series Grounding Final Connections Shows the connection orderFinal DC Connections To make the last DC connectionsPowering Up To make the last AC connectionsInstalling Optional Accessories Battery Temperature SensorTo install a BTS Drip Protection Rubber Boots To install rubber bootsConfiguring the XC Series To configure the battery bank typeTo configure the charging type Operation About Charging Multiplex 3-Stage ChargingTo force a battery detection sequence Sequential 2-Stage ChargingCharging Overview Temperature Considerations Disqualified BatteriesThings to be aware Perform these disqualification checks in the order shownCharging Batteries To charge your batteriesCharging Batteries Equalizing Flooded Batteries About EqualizingPerforming An Equalization To equalize your batteriesThere are two ways to turn the XC Series on Transitioning the XC Series to On, Disabled or OffThere are two ways to disable the XC Series There is only one way to safely turn the XC Series offAccessing Charger Information Reading Remote Display and Onboard Status Indicator LightsABS Cerr Reporting While Charging or EqualizingReporting While Battery Monitoring Reporting While DisabledTo view the present status of the banks Using a Generator As Source Power Page Troubleshooting Care and Maintenance To clean battery terminalsIndicator Light Flashing Sequences 1Indicator Light Sequences on the XC SeriesError Messages on Remote Display 2Error MessagesErr Bat Problem Solving SymptomFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Physical Specifications Electrical SpecificationsAC Input Specifications AC Input SpecificationsTemperature Specifications Protection FeaturesApprovals EMCPage Warranty and Product Information Limited Warranty forDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc