Xantrex Technology XC2524, XC5012, XC3012, XC1524 manual Purpose, Scope, Audience, Organization

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About This Guide

Purpose

The purpose of this Owner’s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the Xantrex XC3012, XC5012, XC1524 and XC2524 Battery Charger.

Scope

The Guide provides safety guidelines, detailed planning and setup information, procedures for installing the charger, as well as information about operating and troubleshooting the unit. It does not provide details about particular brands of batteries. Consult individual battery manufacturers for this information.

Audience

The Guide is intended for anyone who needs to install and operate the Xantrex XC3012, XC5012, XC1524 and XC2524 Battery Charger. Installers should be certified technicians or electricians.

Organization

This Guide is organized into 4 chapters and 1 appendix:

Chapter 1, “Introduction”: Chapter 1 describes the XC Series standard features. It also provides information to prepare for installation of the XC Series.

Chapter 2, “Installation”: Chapter 2 provides procedures for installing, testing and configuring the XC Series.

Chapter 3, “Operation”: Chapter 3 describes the operating states and provides procedures for charging a battery and performing an equalization.

Chapter 4, “Troubleshooting”: Chapter 4 contains information on error codes and procedures for troubleshooting your XC Series charger.

Appendix A, “Specifications”: Appendix A details the specifications for the XC Series.

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Contents Owner’s Guide Battery ChargerPage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Scope PurposeAudience OrganizationRelated Information Conventions UsedImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Operation TroubleshootingSpecifications Introduction XC Series provides the following protection features XC Series provides the following standard featuresXC Series XC Series AppearanceRemote Display Information Centers of the XC SeriesInformation Centers of the XC Series Onboard Status Panel CHfDescription Rear Panel5XC Series System Preparing for InstallationYou need the following materials Tools and MaterialsCondition Requirement Location6XC Series Mounting Orientations DC Wiring Wiring RequirementsOver-current protection disconnect AC WiringBattery Bank Size Requirements Installation Installation Sequence Installing the XC SeriesTo install DC wiring Pre-Installing DC WiringTo install AC wiring Pre-Installing AC WiringConductor Color code To connect AC wires with the crimp-on butt-splice connector To secure the display or blank plate on the unit Mounting the Remote DisplayTo remove the display To mount the XC Series MountingTo remotely mount the display Grounding Shows the connection order Final ConnectionsTo make the last DC connections Final DC ConnectionsTo make the last AC connections Powering UpTo install a BTS Installing Optional AccessoriesBattery Temperature Sensor To install rubber boots Drip Protection Rubber BootsTo configure the battery bank type Configuring the XC SeriesTo configure the charging type Operation Multiplex 3-Stage Charging About ChargingCharging Overview To force a battery detection sequenceSequential 2-Stage Charging Disqualified Batteries Temperature ConsiderationsPerform these disqualification checks in the order shown Things to be awareTo charge your batteries Charging BatteriesCharging Batteries About Equalizing Equalizing Flooded BatteriesTo equalize your batteries Performing An EqualizationThere are two ways to disable the XC Series Transitioning the XC Series to On, Disabled or OffThere are two ways to turn the XC Series on There is only one way to safely turn the XC Series offReading Remote Display and Onboard Status Indicator Lights Accessing Charger InformationABS Reporting While Charging or Equalizing CerrTo view the present status of the banks Reporting While Battery MonitoringReporting While Disabled Using a Generator As Source Power Page Troubleshooting To clean battery terminals Care and Maintenance1Indicator Light Sequences on the XC Series Indicator Light Flashing Sequences2Error Messages Error Messages on Remote DisplayErr Bat Symptom Problem SolvingFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Electrical Specifications Physical SpecificationsAC Input Specifications AC Input SpecificationsProtection Features Temperature SpecificationsEMC ApprovalsPage Limited Warranty for Warranty and Product InformationDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc