Xantrex Technology XC2524, XC5012, XC3012, XC1524 Pre-Installing DC Wiring, To install DC wiring

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Installing the XC Series

Pre-Installing DC Wiring

The procedure for installing the DC wiring applies to a single battery or multiple batteries or battery banks.

WARNING: Shock or arc burn hazard

To help prevent accidental shorts or sparks, leave the DC disconnects or breakers in the Off position or fuses removed from their fuse holders until installation is complete.

Important: Xantrex recommends that you install the rubber boots over the XC Series DC terminals to provide drip protection and increased protection from short circuits. You need to install the boots before doing any other DC wiring. See “To install rubber boots:” on page 2–14.

To install DC wiring:

1.Identify the battery or bank that most frequently becomes deeply discharged. This bank will often be a deep cycle battery referred to as the House Bank on a boat, as opposed to an engine Start Battery. This high priority bank should be connected to bank 1 on the XC Series, which is the default bank.

2.Plan the route that the DC wires will follow, keeping it as short as possible. Measure and cut the required wire length. Allow some extra length for connections and to provide slack in the wires.

Note: The connection to the battery negative circuit may not be at a battery, but may be at an engine negative bus or a DC negative bus. If in doubt, consult the boat schematics.

3.Identify the positive wires, by using color-coded wire or by marking both ends of the wire with colored tape or similar kind of marking. Repeat with a different color for the negative. Most installation codes recommend coloring the positive red and the negative black.

Important: You may find it helpful to label each cable, associating it with the battery bank it is connected to. For example, bank 1 (–), bank 1 (+), bank 2 (–).

4.Install a DC circuit breaker or fuse/disconnect in each positive cable close to each battery. For your applications and jurisdiction, consult your local electrical codes regarding the distance between the battery and the disconnect device. Be sure the breaker is open or fuse is not inserted at this time.

975-0187-01-01

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Contents Owner’s Guide Battery ChargerPage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Scope PurposeAudience OrganizationRelated Information Conventions UsedImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Operation TroubleshootingSpecifications Introduction XC Series provides the following protection features XC Series provides the following standard featuresXC Series XC Series AppearanceRemote Display Information Centers of the XC SeriesInformation Centers of the XC Series Onboard Status Panel CHfDescription Rear Panel5XC Series System Preparing for InstallationYou need the following materials Tools and MaterialsCondition Requirement Location6XC Series Mounting Orientations DC Wiring Wiring RequirementsOver-current protection disconnect AC WiringBattery Bank Size Requirements Installation Installation Sequence Installing the XC SeriesTo install DC wiring Pre-Installing DC WiringTo install AC wiring Pre-Installing AC WiringConductor Color code To connect AC wires with the crimp-on butt-splice connector To secure the display or blank plate on the unit Mounting the Remote DisplayTo remove the display To mount the XC Series MountingTo remotely mount the display Grounding Shows the connection order Final ConnectionsTo make the last DC connections Final DC ConnectionsTo make the last AC connections Powering UpTo install a BTS Installing Optional AccessoriesBattery Temperature Sensor To install rubber boots Drip Protection Rubber BootsTo configure the battery bank type Configuring the XC SeriesTo configure the charging type Operation Multiplex 3-Stage Charging About ChargingCharging Overview To force a battery detection sequenceSequential 2-Stage Charging Disqualified Batteries Temperature ConsiderationsPerform these disqualification checks in the order shown Things to be awareTo charge your batteries Charging BatteriesCharging Batteries About Equalizing Equalizing Flooded BatteriesTo equalize your batteries Performing An EqualizationThere are two ways to disable the XC Series Transitioning the XC Series to On, Disabled or OffThere are two ways to turn the XC Series on There is only one way to safely turn the XC Series offReading Remote Display and Onboard Status Indicator Lights Accessing Charger InformationABS Reporting While Charging or Equalizing CerrTo view the present status of the banks Reporting While Battery MonitoringReporting While Disabled Using a Generator As Source Power Page Troubleshooting To clean battery terminals Care and Maintenance1Indicator Light Sequences on the XC Series Indicator Light Flashing Sequences2Error Messages Error Messages on Remote DisplayErr Bat Symptom Problem SolvingFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Electrical Specifications Physical SpecificationsAC Input Specifications AC Input SpecificationsProtection Features Temperature SpecificationsEMC ApprovalsPage Limited Warranty for Warranty and Product InformationDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc