Xantrex Technology XC3012, XC5012, XC2524 manual Disqualified Batteries, Temperature Considerations

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Operation

Disqualified Batteries

The XC Series can identify when a battery will not accept a charge (battery is damaged) or when it is fully charged (healthy) and does not require further charge. Batteries that will not accept a charge will be removed (disqualified) from the charging sequence until all banks are checked again (every 15 minutes). A damaged battery will continue to be disqualified each cycle and the charger will not waste energy trying to charge it. Under some conditions it is also possible that a healthy battery that is fully charged but unable to accept current (for example, at the moment it transitions from Absorption to Float or Rest) will be deemed unable to be charged and temprarily removed from the charging sequence. The charger will enter an adaptive float/no float behaviour where it will alternate between float charging ( ) and resting the battery ( ) and the 25% Charge Current indicator light on the onboard status panel will flash. The battery will be evaluated every 15 minutes and added back to the charging sequence when it is later able to accept charge.

MeasuringfloBatterydisVoltage rdy

If disqualification occurs during Bulk or Absorption, the battery is damaged or there is another charging source present other than the charger itself. The remote

display will show

and the 25% Charge Current indicator light on the onboard

status panel will flash.

 

Use a voltmeter that has a stated accuracy of 0.5% or better on DC voltage. Place the probes of the meter directly on the studs or plates of the charger terminals. Do not probe on the wire lugs or other places in the battery wiring system as this will introduce error into the measurement: the charger monitors battery voltage as measured at the charger terminals.

Temperature Considerations

Xantrex strongly recommends that you install a Battery Temperature Sensor (BTS) to protect your battery and improve charging accuracy. It is best to use a separate BTS with each individual battery bank, to provide optimal charging and protection of each bank. If no BTS is connected, the charger defaults to the charging conditions for 40 °C (104 °F). At this temperature the charging voltage is lower to keep batteries from overcharging; charging will be slower and the batteries will be slightly undercharged.

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Contents Battery Charger Owner’s GuidePage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Audience PurposeScope OrganizationConventions Used Related InformationImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Specifications TroubleshootingOperation Introduction XC Series provides the following standard features XC Series provides the following protection featuresXC Series Appearance XC SeriesInformation Centers of the XC Series Remote DisplayInformation Centers of the XC Series CHf Onboard Status PanelRear Panel DescriptionPreparing for Installation 5XC Series SystemTools and Materials You need the following materialsLocation Condition Requirement6XC Series Mounting Orientations Wiring Requirements DC WiringAC Wiring Over-current protection disconnectBattery Bank Size Requirements Installation Installing the XC Series Installation SequencePre-Installing DC Wiring To install DC wiringPre-Installing AC Wiring To install AC wiringConductor Color code To connect AC wires with the crimp-on butt-splice connector To remove the display Mounting the Remote DisplayTo secure the display or blank plate on the unit To remotely mount the display MountingTo mount the XC Series Grounding Final Connections Shows the connection orderFinal DC Connections To make the last DC connectionsPowering Up To make the last AC connectionsBattery Temperature Sensor Installing Optional AccessoriesTo install a BTS Drip Protection Rubber Boots To install rubber bootsConfiguring the XC Series To configure the battery bank typeTo configure the charging type Operation About Charging Multiplex 3-Stage ChargingSequential 2-Stage Charging To force a battery detection sequenceCharging Overview Temperature Considerations Disqualified BatteriesThings to be aware Perform these disqualification checks in the order shownCharging Batteries To charge your batteriesCharging Batteries Equalizing Flooded Batteries About EqualizingPerforming An Equalization To equalize your batteriesThere are two ways to turn the XC Series on Transitioning the XC Series to On, Disabled or OffThere are two ways to disable the XC Series There is only one way to safely turn the XC Series offAccessing Charger Information Reading Remote Display and Onboard Status Indicator LightsABS Cerr Reporting While Charging or EqualizingReporting While Disabled Reporting While Battery MonitoringTo view the present status of the banks Using a Generator As Source Power Page Troubleshooting Care and Maintenance To clean battery terminalsIndicator Light Flashing Sequences 1Indicator Light Sequences on the XC SeriesError Messages on Remote Display 2Error MessagesErr Bat Problem Solving SymptomFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Physical Specifications Electrical SpecificationsAC Input Specifications AC Input SpecificationsTemperature Specifications Protection FeaturesApprovals EMCPage Warranty and Product Information Limited Warranty forDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc