Xantrex Technology XC5012, XC2524, XC3012, XC1524 manual About Charging, Multiplex 3-Stage Charging

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Operation

About Charging

The XC Series has three full current rated, independently controlled outputs which enable it to charge three different batteries or battery banks. Each output can accommodate any one of the four allowable battery types, regardless of what battery types are connected to the other outputs. Each output can be in a different stage of charge, ralative to the other banks; for exampe, Bank 1 in float, Bank 2 in absorption and Bank 3 in bulk. Each bank can accommodate a separate battery temperature sensor. The XC Series can also perform either multiplex (3 stage) charging, or sequential (2 stage) charging.

Important: The battery banks are not galvanically isolated from each other. They share a common negative.

Multiplex 3-Stage Charging

In multiplex charging mode the charger will check all qualified battery banks every 15 seconds to determine which bank is most in need of charging. That bank will then be charged for the next 15 seconds. Every 15 minutes the charger will query all outputs and detect which battery banks are present and healthy.

The multiplex charging mode employs the 3-stage charging algorithm: Bulk,

Absorption, and Float. During the Bulk stage the battery is accepting high current.

In the Absorption stage the battery voltage is held constant and the current declines.

A battery will also "gas" (produce hydrogen and oxygen) during this stage. Finally,

in the Float stage, the charger continues to provide voltage at a lower level to

maintain the battery in a fully charged state. If there is no load on the battery, it will

typically draw very little current. The charger, however, is able to provide current to

its full rating to power DC loads on the battery. In float, if batteries are very new or

a battery is on the low end of the size range and if it is fully charged to the point

where it will not accept any more current, then the charger will enter an adaptive

float/no float behaviour where it will alternate between float charging (

) and

resting the battery ( ).

 

The charger will restart the charging cycle in the Bulk stage if the battery voltage

 

drops below 12.5 V (12 V units) or 25 V (24 V units) for 15 minutes. After 21 days,

 

the charger will automatically restart charging in order to refresh the batteries.

3–2

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975-flo0187-01-01

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Contents Battery Charger Owner’s GuidePage Xantrex XC3012, XC5012 XC1524 and XC2524 Battery Charger Date and Revision Purpose ScopeAudience OrganizationConventions Used Related InformationImportant Safety Instructions Explosive Gas and Battery Precautions FCC Information Viii Contents Operation TroubleshootingSpecifications Introduction XC Series provides the following standard features XC Series provides the following protection featuresXC Series Appearance XC SeriesInformation Centers of the XC Series Remote DisplayInformation Centers of the XC Series CHf Onboard Status PanelRear Panel DescriptionPreparing for Installation 5XC Series SystemTools and Materials You need the following materialsLocation Condition Requirement6XC Series Mounting Orientations Wiring Requirements DC WiringAC Wiring Over-current protection disconnectBattery Bank Size Requirements Installation Installing the XC Series Installation SequencePre-Installing DC Wiring To install DC wiringPre-Installing AC Wiring To install AC wiringConductor Color code To connect AC wires with the crimp-on butt-splice connector To secure the display or blank plate on the unit Mounting the Remote DisplayTo remove the display To mount the XC Series MountingTo remotely mount the display Grounding Final Connections Shows the connection orderFinal DC Connections To make the last DC connectionsPowering Up To make the last AC connectionsTo install a BTS Installing Optional AccessoriesBattery Temperature Sensor Drip Protection Rubber Boots To install rubber bootsConfiguring the XC Series To configure the battery bank typeTo configure the charging type Operation About Charging Multiplex 3-Stage ChargingCharging Overview To force a battery detection sequenceSequential 2-Stage Charging Temperature Considerations Disqualified BatteriesThings to be aware Perform these disqualification checks in the order shownCharging Batteries To charge your batteriesCharging Batteries Equalizing Flooded Batteries About EqualizingPerforming An Equalization To equalize your batteriesTransitioning the XC Series to On, Disabled or Off There are two ways to disable the XC SeriesThere are two ways to turn the XC Series on There is only one way to safely turn the XC Series offAccessing Charger Information Reading Remote Display and Onboard Status Indicator LightsABS Cerr Reporting While Charging or EqualizingTo view the present status of the banks Reporting While Battery MonitoringReporting While Disabled Using a Generator As Source Power Page Troubleshooting Care and Maintenance To clean battery terminalsIndicator Light Flashing Sequences 1Indicator Light Sequences on the XC SeriesError Messages on Remote Display 2Error MessagesErr Bat Problem Solving SymptomFault indicator light flashes. XC Series stops functioning Rdy Page Specifications Physical Specifications Electrical SpecificationsAC Input Specifications AC Input SpecificationsTemperature Specifications Protection FeaturesApprovals EMCPage Warranty and Product Information Limited Warranty forDisclaimer of Warranty Return Material Authorization Policy Information About Your System Page Xantrex Technology Inc