Craftsman 117.205710 operating instructions ARC Rays can burn eyes and skin

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ARC RAYS can burn eyes and skin.

Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.

DWear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 listed in Safety Standards).

DWear approved safety glasses with side shields under your helmet.

DUse protective screens or barriers to protect others from flash and glare; warn others not to watch the arc.

DWear protective clothing made from durable, flame-resistant mate- rial (leather and wool) and foot protection.

WELDING can cause fire or explosion.

Welding on closed containers, such as tanks, drums, or pipes, can cause them to blow up. Sparks can fly off from the welding arc. The flying sparks, hot workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the area is safe before doing any welding.

DProtect yourself and others from flying sparks and hot metal.

DDo not weld where flying sparks can strike flammable material.

DRemove all flammables within 35 ft (10.7 m) of the welding arc. If this is not possible, tightly cover them with approved covers.

DBe alert that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.

DWatch for fire, and keep a fire extinguisher nearby.

DBe aware that welding on a ceiling, floor, bulkhead, or partition can cause fire on the hidden side.

DDo not weld on closed containers such as tanks, drums, or pipes, unless they are properly prepared according to AWS F4.1 (see Safety Standards).

DConnect work cable to the work as close to the welding area as practical to prevent welding current from traveling long, possibly unknown paths and causing electric shock and fire hazards.

DDo not use welder to thaw frozen pipes.

DRemove stick electrode from holder or cut off welding wire at contact tip when not in use.

DWear oil-free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes, and a cap.

DRemove any combustibles, such as a butane lighter or matches, from your person before doing any welding.

FLYING METAL can injure eyes.

DWelding, chipping, wire brushing, and grinding cause sparks and flying metal. As welds cool, they can throw off slag.

DWear approved safety glasses with side shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D Shut off shielding gas supply when not in use.

D Always ventilate confined spaces or use approved air-supplied respirator.

HOT PARTS can cause severe burns.

DDo not touch hot parts bare handed.

DAllow cooling period before working on gun or

torch.

MAGNETIC FIELDS can affect pacemakers.

D Pacemaker wearers keep away.

D Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can damage hearing.

DWear approved ear protection if noise level is high.

CYLINDERS can explode if damaged.

Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. Since gas cylinders are normally part of the welding process, be sure to treat them carefully.

DProtect compressed gas cylinders from excessive heat, mechani- cal shocks, slag, open flames, sparks, and arcs.

DInstall cylinders in an upright position by securing to a stationary support or cylinder rack to prevent falling or tipping.

DKeep cylinders away from any welding or other electrical circuits.

DNever drape a welding torch over a gas cylinder.

DNever allow a welding electrode to touch any cylinder.

DNever weld on a pressurized cylinder – explosion will result.

DUse only correct shielding gas cylinders, regulators, hoses, and fit- tings designed for the specific application; maintain them and associated parts in good condition.

DTurn face away from valve outlet when opening cylinder valve.

DKeep protective cap in place over valve except when cylinder is in use or connected for use.

DRead and follow instructions on compressed gas cylinders, associated equipment, and CGA publication P-1 listed in Safety Standards.

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Contents MIG Welder Owner’s Record Table of Contents Marks a special safety message Symbol UsageArc Welding Hazards OM-194 199ARC Rays can burn eyes and skin Fire or Explosion hazard Principal Safety StandardsAbout Pacemakers EMF InformationVolt-Ampere Curves InstallationSpecifications Exceeding duty cycle can damage unit and void warranty Welding Power Source Duty Cycle And OverheatingWelding Gun Duty Cycle And Overheating OverheatingInstalling Gas Supply Installing Work ClampSetting Gun Polarity Installing Welding GunPolarity Changeover Label Tools Needed 11/16Turn Off unit, and disconnect input power Installing Wire Spool And Adjusting Hub TensionReinstall wrapper Tools Needed 7/16 Changing Input VoltageSelecting a Location And Connecting Input Power Electrical Service GuideInput Voltage Min Grounding Conductor Size In AWG/KcmilThreading Welding Wire 12 ga 14 ga 16 ga 18 ga 20 ga 22 ga Weld ParameterAluminum Weld Parameter For Use With Optional Spool Gun Wire TypeShielding Gas Diameter 9.5 mmControls For Standard Units OperationFront Panel Controls Months Maintenance & TroubleshootingRoutine Maintenance Disconnect gun first Cleaning Or Replacing Gun LinerHead Tube Remove nozzle, contact tip, and adapter Blow out gun casing Remove linerRemove handle locking nut Slide handle Replacing Switch And/Or Head TubeSee Section TroubleshootingReplacing Gun Contact Tip Circuit Diagram Electrical DiagramMIG Welding Gmaw Guidelines Wire Feeder Power Source Gun Work Clamp WorkpieceTypical MIG Process Connections Shielding Gas Regulator/ FlowmeterWire Recommendation Wire Speed Typical MIG Process Control SettingsSelect Wire Size Based on 1/8 in material thickness Ipm = inch per minuteHolding And Positioning Welding Gun Push PerpendicularDrag Conditions That Affect Weld Bead ShapeShort Normal Long ShortNormalLongGun Movement During Welding Poor Weld Bead CharacteristicsGood Weld Bead Characteristics Troubleshooting Porosity Troubleshooting Excessive SpatterTroubleshooting Excessive Penetration Possible Causes Corrective ActionsTroubleshooting Burn-Through Troubleshooting Lack Of PenetrationTroubleshooting Incomplete Fusion Weld bead Troubleshooting Waviness Of BeadTroubleshooting Distortion Flat & Horizontal1 Fillet Common MIG Shielding GasesApplication Parts LIST-Welder Model No Parts List-Welder Model No Center Baffle w/Components 083 M-15 Gun -1 Item 23 15 Includes ItemsOM-194 199 OM-194 199 Página Efectiva 1 eneroIndice Anota un mensaje especial de seguridad Uso de SímbolosPeligros en Soldadura de Arco LOS Rayos DEL Arco pueden que- mar sus ojos y piel Peligro de Fuego O Explosion Está ndares Principales de SeguridadAcerca de Marcadores de Paso Informació n del EMFCurvas Voltio-Amperio Seccion 9 InstalacionEspecificaciones Definició n Ciclo de trabajo de la antorcha y el sobrecalentamientoSobrecalentando Instalando el Gas Protectivo Instalando la Grampa de TrabajoHerramientas Necesarias 11/16 pulg OM-194 199 Página Instalando la Pistola Fijando la Polaridad de la PistolaCambiando el Voltaje de Entrada Lo 511 o CEC Secció n 11. Guía de Servicio Elé ctricoNo mueva o opere la unidad donde podría voltearse Apriete Enhilando el Alambre de SoldaduraPulg 150 mm Abra el ensamblaje de presión Tipo de Diá metro Pará metro de SoldaduraDel Flujo100 OM-194 199 Página Tipo de Alambre Diá metro del Grosor del Material100% Argón Controles del Panel Frontal Seccion 10 OperacionControles para las Unidades Es- tá ndar Control de Alimentación de AlambreMantenció n Rutinario Seccion 11 Mantenimiento Y Correccion DE Averias11-2. Bré iquers CB1 y CB2 Instalando los Rodillo de Alimentació n y Guía de AlambreSeccion 12 Diagramas Electricos Conexiones Típicas para el Proceso MIG Seccion 13 Directivas Para Soldadura MIG GmawGama de Amperaje Fijaciones de Control para un Proceso de MIG TípicoAlambre Seleccione el Tamañ o del AlambreComo Sostener y Posicionar la Pistola de Soldar Empuje Condiciones que Afectan la Forma del Cordó n de SueldaPerpendicular Arrastre Corto NormalCaracterísticas Buenas de un Cordó n de Soldadura Movimiento de la Pistola durante la SueldaCaracterísticas Malas de un Cordó n de Soldadura Causas Posibles Acció n Correctiva Soluciones a Problemas de Soldadura Excesiva SalpicaduraSoluciones a Problemas de Soldadura Porosidad Soluciones a Problemas de Soldadura Fusió n Incompleta Soluciones a Problemas de Soldadura Penetració n ExcesivaSoluciones a Problemas de Soldadura Falta de Penetració n Soluciones a Problemas de Soldadura Distorció n Soluciones a Problemas de Soldadura Hacer HuecoNo cubre la unión formada por el material base Causas PosiblesAplicació n Gases Má s Comunes para Protecció n de Soldadura MIGArgó n + 25% CO HorizontalesApuntes OM-194 199 Página