Craftsman 117.205710 operating instructions Principal Safety Standards, Fire or Explosion hazard

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1-3. Additional Symbols For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

D Do not install or place unit on, over, or near combustible surfaces.

DDo not install unit near flammables.

DDo not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.

MOVING PARTS can cause injury.

DKeep away from moving parts such as fans.

DKeep all doors, panels, covers, and guards closed and securely in place.

FALLING UNIT can cause injury.

DUse lifting eye to lift unit only, NOT running gear, gas cylinders, or any other accessories.

DUse equipment of adequate capacity to lift and support unit.

DIf using lift forks to move unit, be sure forks are long enough to extend beyond opposite side of unit.

OVERUSE can cause OVERHEATING

DAllow cooling period; follow rated duty cycle.

DReduce current or reduce duty cycle before starting to weld again.

DDo not block or filter airflow to unit.

H.F. RADIATION can cause interference.

DHigh-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.

DHave only qualified persons familiar with electronic equipment perform this installation.

DThe user is responsible for having a qualified electrician prompt- ly correct any interference problem resulting from the installa- tion.

DIf notified by the FCC about interference, stop using the equipment at once.

DHave the installation regularly checked and maintained.

DKeep high-frequency source doors and panels tightly shut, keep spark gaps at correct setting, and use grounding and shielding to minimize the possibility of interference.

STATIC (ESD) can damage PC boards.

DPut on grounded wrist strap BEFORE handling boards or parts.

DUse proper static-proof bags and boxes to store, move, or ship PC boards.

MOVING PARTS can cause injury.

DKeep away from moving parts.

DKeep away from pinch points such as drive rolls.

WELDING WIRE can cause injury.

DDo not press gun trigger until instructed to do so.

DDo not point gun toward any part of the body, other people, or any metal when threading welding wire.

ARC WELDING can cause interference.

DElectromagnetic energy can interfere with sensitive electronic equipment such as computers and computer-driven equipment such as robots.

DBe sure all equipment in the welding area is electromagnetically compatible.

DTo reduce possible interference, keep weld cables as short as possible, close together, and down low, such as on the floor.

DLocate welding operation 100 meters from any sensitive elec- tronic equipment.

DBe sure this welding machine is installed and grounded according to this manual.

DIf interference still occurs, the user must take extra measures such as moving the welding machine, using shielded cables, using line filters, or shielding the work area.

1-4. Principal Safety Standards

Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami FL 33126

Safety and Health Standards, OSHA 29 CFR 1910, from Superinten- dent of Documents, U.S. Government Printing Office, Washington, D.C. 20402.

Recommended Safe Practices for the Preparation for Welding and Cut- ting of Containers That Have Held Hazardous Substances, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

National Electrical Code, NFPA Standard 70, from National Fire Protec- tion Association, Batterymarch Park, Quincy, MA 02269.

Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202.

Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3.

Safe Practices For Occupation And Educational Eye And Face Protection, ANSI Standard Z87.1, from American National Standards Institute, 1430 Broadway, New York, NY 10018.

Cutting And Welding Processes, NFPA Standard 51B, from National Fire Protection Association, Batterymarch Park, Quincy, MA 02269.

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Contents MIG Welder Owner’s Record Table of Contents Arc Welding Hazards Symbol UsageMarks a special safety message OM-194 199ARC Rays can burn eyes and skin Principal Safety Standards Fire or Explosion hazardEMF Information About PacemakersInstallation SpecificationsVolt-Ampere Curves Welding Gun Duty Cycle And Overheating Welding Power Source Duty Cycle And OverheatingExceeding duty cycle can damage unit and void warranty OverheatingInstalling Work Clamp Installing Gas SupplyPolarity Changeover Label Installing Welding GunSetting Gun Polarity Tools Needed 11/16Reinstall wrapper Tools Needed 7/16 Installing Wire Spool And Adjusting Hub TensionTurn Off unit, and disconnect input power Changing Input VoltageInput Voltage Electrical Service GuideSelecting a Location And Connecting Input Power Min Grounding Conductor Size In AWG/KcmilThreading Welding Wire Weld Parameter 12 ga 14 ga 16 ga 18 ga 20 ga 22 gaShielding Gas Diameter Wire TypeAluminum Weld Parameter For Use With Optional Spool Gun 9.5 mmOperation Front Panel ControlsControls For Standard Units Maintenance & Troubleshooting Routine MaintenanceMonths Head Tube Remove nozzle, contact tip, and adapter Cleaning Or Replacing Gun LinerDisconnect gun first Blow out gun casing Remove linerReplacing Switch And/Or Head Tube Remove handle locking nut Slide handleTroubleshooting Replacing Gun Contact TipSee Section Electrical Diagram Circuit DiagramTypical MIG Process Connections Wire Feeder Power Source Gun Work Clamp WorkpieceMIG Welding Gmaw Guidelines Shielding Gas Regulator/ FlowmeterSelect Wire Size Typical MIG Process Control SettingsWire Recommendation Wire Speed Based on 1/8 in material thickness Ipm = inch per minuteHolding And Positioning Welding Gun Short Normal Long Conditions That Affect Weld Bead ShapePush PerpendicularDrag ShortNormalLongPoor Weld Bead Characteristics Good Weld Bead CharacteristicsGun Movement During Welding Troubleshooting Excessive Penetration Troubleshooting Excessive SpatterTroubleshooting Porosity Possible Causes Corrective ActionsTroubleshooting Lack Of Penetration Troubleshooting Incomplete FusionTroubleshooting Burn-Through Troubleshooting Waviness Of Bead Troubleshooting DistortionWeld bead Common MIG Shielding Gases ApplicationFlat & Horizontal1 Fillet Parts LIST-Welder Model No Parts List-Welder Model No Center Baffle w/Components 083 M-15 Gun -1 Item Includes Items 23 15OM-194 199 Efectiva 1 enero OM-194 199 PáginaIndice Uso de Símbolos Peligros en Soldadura de ArcoAnota un mensaje especial de seguridad LOS Rayos DEL Arco pueden que- mar sus ojos y piel Está ndares Principales de Seguridad Peligro de Fuego O ExplosionInformació n del EMF Acerca de Marcadores de PasoSeccion 9 Instalacion EspecificacionesCurvas Voltio-Amperio Ciclo de trabajo de la antorcha y el sobrecalentamiento SobrecalentandoDefinició n Instalando la Grampa de Trabajo Instalando el Gas ProtectivoInstalando la Pistola Fijando la Polaridad de la Pistola Herramientas Necesarias 11/16 pulg OM-194 199 PáginaCambiando el Voltaje de Entrada 11. Guía de Servicio Elé ctrico No mueva o opere la unidad donde podría voltearseLo 511 o CEC Secció n Enhilando el Alambre de Soldadura Pulg 150 mm Abra el ensamblaje de presiónApriete Del Pará metro de SoldaduraTipo de Diá metro FlujoTipo de Alambre Diá metro del Grosor del Material 100% Argón100 OM-194 199 Página Controles para las Unidades Es- tá ndar Seccion 10 OperacionControles del Panel Frontal Control de Alimentación de Alambre11-2. Bré iquers CB1 y CB2 Seccion 11 Mantenimiento Y Correccion DE AveriasMantenció n Rutinario Instalando los Rodillo de Alimentació n y Guía de AlambreSeccion 12 Diagramas Electricos Seccion 13 Directivas Para Soldadura MIG Gmaw Conexiones Típicas para el Proceso MIGAlambre Fijaciones de Control para un Proceso de MIG TípicoGama de Amperaje Seleccione el Tamañ o del AlambreComo Sostener y Posicionar la Pistola de Soldar Perpendicular Arrastre Condiciones que Afectan la Forma del Cordó n de SueldaEmpuje Corto NormalMovimiento de la Pistola durante la Suelda Características Malas de un Cordó n de SoldaduraCaracterísticas Buenas de un Cordó n de Soldadura Soluciones a Problemas de Soldadura Excesiva Salpicadura Soluciones a Problemas de Soldadura PorosidadCausas Posibles Acció n Correctiva Soluciones a Problemas de Soldadura Penetració n Excesiva Soluciones a Problemas de Soldadura Falta de Penetració nSoluciones a Problemas de Soldadura Fusió n Incompleta No cubre la unión formada por el material base Soluciones a Problemas de Soldadura Hacer HuecoSoluciones a Problemas de Soldadura Distorció n Causas PosiblesArgó n + 25% CO Gases Má s Comunes para Protecció n de Soldadura MIGAplicació n HorizontalesApuntes OM-194 199 Página