Campbell Hausfeld WG4000 operating instructions Description, General Safety, Unpacking

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! WARNING

Operating Instructions & Parts Manual

Model WG4000

 

 

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Wire Feed

BUILT TO LAST Arc Welder

 

 

 

 

 

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Call Us First!

1-800-746-5641

Description

This Campbell Hausfeld wire feed welder is designed to be used on standard 230 volt single phase current. The welder is equipped with an infinite wire speed control to accurately select the proper wire feed rate needed for various welding conditions. Internal components are thermostatically protected.

Polarity Hook-up (6)

This welder is designed for use with flux core arc welding (gasless) or gas metal arc welding (MIG) process. As delivered from the factory, this welder can weld with .030" (.8 mm) to .045” (1.2 mm) diameter wire. A starter spool of .035” (.9 mm) flux core wire and a .035” tip are included.

Unpacking

CH

MIG

Infinite Wire

Speed Control (5)

On/Off/Heat Selector Switch (4)

Power Cord (3)

Some welder components may be found in the wire feed compartment.

When unpacking, inspect carefully for any damage that may have occurred during transit. Report any damaged or

 

Work

Wire Feed Gun (2)

Clamp (1)

Figure 1

MODEL WG4000

missing items by calling (800) 746-5641.

Circuit Requirements

This equipment ! CAUTION requires a dedi-

cated 230 volt, minimum 20 amp circuit. Do not run other appliances, lights, or tools on this circuit while operating this equipment. Extension cords are not recommended. Blown fuses and tripped circuit breakers can result from failure to comply with this recommendation.

Components and Controls

1.Work Clamp – Connects to work piece.

2.Wire Feed Gun with .035” tip

3.Power Cord – Plugs into 230 volt outlet.

4.On/Off/Heat Selector Switch – Turns welder on and off and selects welding power. Six (6) selections are possible.

5.Infinite Wire Speed Control – Controls wire speed (clockwise turn increases speed; counterclockwise turn decreases speed).

6.Polarity Hook-up (Inside Wire Feed Compartment) – Provides connections for MIG, direct current electrode positive (DCEP); and flux core, direct current electrode negative (DCEN).

General Safety

Danger means a ! DANGER hazard that will

cause death or serious injury if the warning is ignored.

Warning means a hazard that could

cause death or serious injury if the warning is ignored.

Caution means a ! CAUTION hazard that may

cause minor or moderate injury if the warning is ignored. It also may mean a hazard that will only cause damage to property.

NOTE: Note means any additional information pertaining to the product or its proper usage.

Always

! WARNING keep a

fire extinguisher accessible while performing arc welding operations.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

© 2003 Campbell Hausfeld / Scott Fetzer For parts, manuals, product & service information

IN970800AV 3/03

visit www.chpower.com

or call (800) 746-5641.

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Contents Description General SafetyUnpacking Circuit RequirementsWire Feed Arc Welder Assembly InstallationAdditional Safety Standards Model WG4000Wire Installation Wheel and Axle AssemblyFoot Assembly Cylinder Bracket AssemblyHandshield Assembly Welding Helmet AssemblyShielding Gas Installation PolarityOperation Hookup ProcedureGAS Types RegulatorChanging Wire Sizes MaintenanceWelding Guidelines GeneralFLUX-CORE Wire Wire Type and SizeSolid Wire Wire SpeedWeld Passes Supply Cable ReplacementPull Push Push VS Pull TechniqueTroubleshooting Chart Welds Troubleshooting Chart WelderFor Information About This Product, Call What is not covered under this warranty Limited 5-3-1 WarrantyWG4000 Wiring Diagram For Replacement Parts, call Description Part Number Qty Replacement Parts List Model WG4000Shielded Metal Arc Welding Glossary of Welding TermsWire Feed Arc Welder 17 Fr Modèle WG400018 Fr Généralités Sur La Sécurité SuiteNormes DE Sécurité Additionnelles Avertissement Toujourss’assurerNational Electrical Code Code Électrique National 19 FrCollier De Mise a La Terre MontageModèle WG4000 Montage du Casque de Soudeur Montage SuitePolarité Facteur D’UTILISATION/ Protection ThermostatiqueMontage du Casque de Soudeur Suite Installation de Gaz ProtecteurMontage de l’écran à main Entretien FonctionnementChangement de Tailles de Fils Rouleau D’ENTRAÎNEMENTGénéralités Directives De SoudagePrincipes Du Soudage a l’Arc Directives De Soudage Suite Guide de dépannage Soudeur Remplacement du Cordon d’AlimentationTirer Pousser 26 FrGarantie Limitée Guide de dépannage Soudures27 Fr 28 Fr ’il vous plaît fournir l’information suivante 29 Fr30 Fr Liste De Pièces De Rechange Modèle WG4000Soudure À L’Arc Fourré de Flux Lexique de Termes de SoudageSoudure À L’arc Au Chalumeau Soudure À L’Arc Au Métal Enrobé32 Fr Medidas de Seguridad DescripciónAdvertencia indica Para desempacar34 Sp Advertencia NuncamireAdvertencia Nunca Advertencia CercióreInstalación EnsamblajeInstalacion del alambre Advertencia termiPinza Ensamblaje de la máscara de mano Ensamblaje del CascoPolaridad Ciclo DE Trabajo / Proteccion TermicaAdvertencia El cilin Instalación de la Botella de GasFuncionamiento Advertencia ecte y MantenimientoPiezas consumibles o que se Desagstan Como cambiar de alambresTécnicas Básicas Para Soldar Con Arcos Instrucciones para SoldarInstrucciones para Soldar Continuación Para Reemplazar el Cable Diagnostico Diagóstico de Averías-SoldadoraHale Empuje 42 SpGarantía Limitada Diagóstico de Averías-Soldadura43 Sp 44 Sp Soldadora Con Arco Con Alambre ContinuoInformación 45 Sp46 Sp Lista de Repuestos Modelo WG4000Soldar con Arcos de Metal Gaseoso Glosario de terminología usada por soldadoresSoldar con Arcos de Tungsteno 48 Sp