Campbell Hausfeld WG4000 operating instructions Wire Feed Arc Welder

Page 2

Wire Feed Arc Welder

General Safety

 

 

 

 

 

 

 

 

 

and clothing when performing any

● Never allow any part of body to

 

metalworking operation. Take all

 

 

 

 

 

 

 

precautions described in this manual to

(Continued)

 

 

 

 

touch wire and ground or grounded

 

 

 

 

 

 

reduce the possibility of skin and

 

 

 

 

 

 

 

 

work piece at the same time.

 

 

 

 

 

 

 

 

 

 

clothing burns.

 

 

 

 

 

● Before starting or servicing any

● Awkward welding conditions and

 

 

 

 

 

 

 

● Make sure that all persons in the

 

 

electric arc welder, read and

 

 

positions can be electrically

 

 

 

 

 

 

 

welding area are protected from

 

 

understand all instructions. Failure

 

 

hazardous. When crouching,

 

 

 

 

 

 

 

 

heat, sparks, and ultraviolet rays.

 

 

to follow safety precautions or

 

 

kneeling or at elevations, be sure to

 

 

 

 

 

 

 

 

Use additional face shields and

 

 

instructions can cause equipment

 

 

insulate all conductive parts, wear

 

 

 

 

 

 

 

 

flame resistant barriers as needed.

 

 

damage and/or serious personal

 

 

appropriate protective clothing, and

 

 

 

 

 

 

 

● Never touch work pieces until

 

 

injury or death.

 

 

 

 

take precautions to prevent injury

 

● All installation, maintenance, repair

 

 

from falls.

 

 

 

 

 

 

 

completely cooled.

● Never attempt to use this equip-

 

 

 

Heat and

 

 

 

and operation of this equipment

 

 

 

 

 

 

 

!

WARNING

 

 

 

should be performed by qualified

 

 

ment at current settings or duty

 

sparks

 

 

 

 

 

 

 

 

 

 

 

persons only, in accordance with

 

 

cycles higher than those specified

 

produced during electric arc

 

 

 

national, state, and local codes.

 

 

on the equipment labels.

 

welding and other metal-

 

 

 

 

 

Improper

 

● Never use an electric arc welder to

 

working operations can

 

 

 

 

 

 

 

 

! WARNING

 

use of

 

 

 

thaw frozen pipes.

 

ignite flammable and explosive

 

 

 

 

 

 

materials! Take all precautions

electric arc welders can cause

 

 

 

 

Flying

 

 

 

 

 

electric shock, injury, and

 

 

! WARNING

sparks

 

 

 

 

 

described in this manual to reduce the

 

 

 

 

 

 

 

possibility of flames and explosions.

 

 

 

death! Take all precautions

 

and hot metal can cause

 

 

 

 

 

 

 

 

 

 

 

● Remove all flammable materials

 

 

described in this manual to reduce the

injury. As welds cool, slag

 

 

 

 

 

 

 

 

 

 

 

within 35 feet (10.7 m) of welding

possibility of electric shock.

can be thrown off. Take all

 

 

 

 

 

 

 

 

 

 

 

 

arc. If removal is not possible,

● Verify that all components of arc

precautions described in this manual to

 

 

 

 

tightly cover flammable materials

 

 

welder are clean and in good

reduce the possibility of injury from

 

 

 

 

 

 

with fireproof covers.

 

 

condition prior to operating the

flying sparks and hot metal.

 

 

 

 

 

● Do not operate any electric arc

 

 

welder. Be sure that the insulation

● Wear ANSI-approved (American

 

 

 

on all cables, wire feed gun, and

 

 

National Standards Institute-

 

 

welder in areas where flammable or

 

 

power cords is not damaged.

 

 

approved) face shield or safety

 

 

explosive vapors may be present.

 

 

Always repair or replace damaged

 

 

glasses with side shield protection

 

● Take precautions to be sure that

 

 

components before operating

 

 

when chipping or grinding metal

 

 

flying sparks and heat do not cause

 

 

welder. Always keep welder panels,

 

 

parts.

 

 

 

 

 

 

 

flames in hidden areas, in cracks,

 

 

shields, etc. in place when operating

● Wear ear plugs when welding

 

 

behind bulkheads, etc.

 

 

the welder.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

overhead to prevent spatter or slag

 

 

 

Fire

 

 

● Always wear dry, protective

 

 

 

! WARNING

 

 

 

 

from falling into ears.

 

hazard!

 

 

 

 

clothing, welding gloves, and

 

 

 

arcElectric

 

 

 

 

 

Do not weld on containers or

 

 

 

 

insulated footwear.

 

! WARNING

 

 

 

 

 

pipes that contain or have

 

 

● Always operate welder in a clean,

welding operations produce

 

 

 

 

 

contained flammable

 

 

 

 

 

 

 

 

 

 

dry, well ventilated area. Do not

 

 

 

 

 

materials or gaseous or liquid

 

 

intense light and heat and

 

 

 

 

 

 

 

operate it in humid, wet, rainy, or

 

 

 

 

 

combustibles.

 

 

 

 

 

 

 

ultraviolet (UV) rays. The

 

 

 

 

 

 

 

 

 

 

 

 

poorly ventilated areas.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

intense light and UV rays can cause

 

 

 

weldingArc

 

 

 

 

● Be sure work piece is properly

 

! WARNING

 

 

 

 

injury to eyes and skin. Take all

 

 

 

 

 

 

 

 

 

 

 

supported and grounded before

precautions described in this manual to

 

closed cylinders or containers

 

 

 

 

beginning any electric arc welding

reduce the possibility of injury to eyes

 

such as tanks or drums can

 

 

 

 

operation.

 

 

and skin.

 

 

 

 

 

 

cause explosion if not

 

 

 

 

 

 

 

 

 

 

 

 

 

● Coiled welding cable should be

● All persons operating this

 

properly vented! Verify that any

 

 

spread out before use to avoid

 

 

equipment or in the area while

 

cylinder or container to be welded has

 

 

overheating and damage to

 

 

equipment is in use must wear

 

an adequate ventilation hole, so that

 

 

insulation.

 

 

 

 

protective welding gear including

 

expanding gases can be released.

 

 

 

 

Never immerse the

 

 

welding helmet or shield with at

 

 

 

 

 

 

 

 

 

!

DANGER

 

 

 

 

 

 

Do not

 

 

 

 

 

 

 

 

! WARNING

 

 

 

 

 

wire or wire feed

 

 

least a rating of shade 10, flame

 

 

 

 

 

 

 

 

 

breathe

 

gun in water. If the welder becomes

 

 

resistant clothing, leather welding

 

fumes that are produced by

 

wet for any reason, be absolutely

 

 

gloves, and full foot protection.

 

the arc welding operation.

 

certain that it is completely clean and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Never look at arc

 

These fumes are dangerous.

dry before using!

 

 

 

! WARNING

welding operations

 

If the welding area cannot be

● Always shut equipment off and

 

 

without eye protection as described

 

adequately ventilated, be sure to use

 

 

unplug power prior to moving

above. Never use a shade filter lens

 

an air supplied respirator.

 

 

welder.

 

 

that is cracked, broken, or rated below

 

● Keep head and face out of welding

● Always attach work lead first.

number 10. Warn others in the area not

 

 

fumes.

 

 

 

 

 

● Verify that work piece is securely

to look at the arc.

 

 

 

 

 

 

● Do not perform electric arc welding

 

 

 

 

 

 

 

 

 

 

 

grounded.

 

 

 

 

 

Electric

 

 

 

operations on metals that are

 

 

 

 

 

!

WARNING

 

 

● Always shut off electric arc welding

 

arc

 

 

 

 

 

galvanized or cadmium-plated, or

 

 

 

 

 

 

 

 

equipment when not in use, and cut

welding operations cause

 

 

 

that contain zinc, mercury or

 

 

off any excess wire from wire feed

sparks and heat metal to

 

 

 

 

 

beryllium without adhering to the

 

 

 

 

 

 

 

gun.

 

 

temperatures that can cause

 

 

 

following precautions:

 

 

 

 

 

 

severe burns! Use protective gloves

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Unpacking General SafetyDescription Circuit RequirementsWire Feed Arc Welder Additional Safety Standards InstallationAssembly Model WG4000Foot Assembly Wheel and Axle AssemblyWire Installation Cylinder Bracket AssemblyShielding Gas Installation Welding Helmet AssemblyHandshield Assembly PolarityGAS Types Hookup ProcedureOperation RegulatorWelding Guidelines MaintenanceChanging Wire Sizes GeneralSolid Wire Wire Type and SizeFLUX-CORE Wire Wire SpeedPull Push Supply Cable ReplacementWeld Passes Push VS Pull TechniqueFor Information About This Product, Call Troubleshooting Chart WelderTroubleshooting Chart Welds Limited 5-3-1 Warranty What is not covered under this warrantyWG4000 Wiring Diagram For Replacement Parts, call Replacement Parts List Model WG4000 Description Part Number QtyGlossary of Welding Terms Shielded Metal Arc WeldingWire Feed Arc Welder Modèle WG4000 17 FrGénéralités Sur La Sécurité Suite 18 FrNational Electrical Code Code Électrique National Avertissement Toujourss’assurerNormes DE Sécurité Additionnelles 19 FrModèle WG4000 MontageCollier De Mise a La Terre Polarité Montage SuiteMontage du Casque de Soudeur Facteur D’UTILISATION/ Protection ThermostatiqueMontage de l’écran à main Installation de Gaz ProtecteurMontage du Casque de Soudeur Suite Changement de Tailles de Fils FonctionnementEntretien Rouleau D’ENTRAÎNEMENTPrincipes Du Soudage a l’Arc Directives De SoudageGénéralités Directives De Soudage Suite Tirer Pousser Remplacement du Cordon d’AlimentationGuide de dépannage Soudeur 26 Fr27 Fr Guide de dépannage SouduresGarantie Limitée 28 Fr 29 Fr ’il vous plaît fournir l’information suivanteListe De Pièces De Rechange Modèle WG4000 30 FrSoudure À L’arc Au Chalumeau Lexique de Termes de SoudageSoudure À L’Arc Fourré de Flux Soudure À L’Arc Au Métal Enrobé32 Fr Advertencia indica DescripciónMedidas de Seguridad Para desempacarAdvertencia Nuncamire 34 SpInstalación Advertencia CercióreAdvertencia Nunca EnsamblajePinza Advertencia termiInstalacion del alambre Polaridad Ensamblaje del CascoEnsamblaje de la máscara de mano Ciclo DE Trabajo / Proteccion TermicaFuncionamiento Instalación de la Botella de GasAdvertencia El cilin Piezas consumibles o que se Desagstan MantenimientoAdvertencia ecte y Como cambiar de alambresInstrucciones para Soldar Técnicas Básicas Para Soldar Con ArcosInstrucciones para Soldar Continuación Hale Empuje Diagnostico Diagóstico de Averías-SoldadoraPara Reemplazar el Cable 42 Sp43 Sp Diagóstico de Averías-SoldaduraGarantía Limitada Soldadora Con Arco Con Alambre Continuo 44 Sp45 Sp InformaciónLista de Repuestos Modelo WG4000 46 SpSoldar con Arcos de Tungsteno Glosario de terminología usada por soldadoresSoldar con Arcos de Metal Gaseoso 48 Sp