Aquacal 100 Start Up & Setting Operating Controls, Owner-LevelProgramming Instructions Complete

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Start Up & Setting Operating Controls

HEATER CONTROLS...continued

Start Up & Setting Operating Controls

Owner-Level Programming Instructions (Complete)

Covered within this section are features and settings typically accessed first by the installer, and then remaining accessible by the end user (owner). These features reside at the Level-1 access point within the microprocessor.

1.Applying Power to The Controller:

A.When power is first applied, the controller performs a lamp test and the display will read [888]. Following [888] the software version will display briefly;

B.The control will then display the actual water temperature, provided the circulating pump is operating, and adequate water is flowing through the heater;

C.If the pool-circulating pump is off, the control will display: [FLO]. This code message indicates no (or insufficient) water is being circulated through the heat pump.

2.Starting the Heat Pump:

A.Once electrical power is supplied to the heat pump, sufficient water is circulating, and the heater controller has successfully completed its self-test, the heater is ready to operate;

B.The heat pump is shipped with the controller [MODE] function set to “OFF”. There are two ways to switch the heat pump OFF: First Method- One of the functions of the [MODE] button is “OFF”. Second Method- The thermostat set point can be lowered to a position below the minimum temperature setting (45oF); this action will cause the display to read “OFF”. To switch the unit ON, first use the mode button to select the HEAT mode— for Heat Only models—or, if the heat pump is a Heat and Cool model, use the mode button to select one of the following modes: HEAT, COOL, or ACH (Auto-changer over). In the [OFF] mode, the actual water temperature will be displayed as long as the circulating pump is operational and correct water flow is present. In the event water is not circulating through the heat pump (or flow is insufficient), the controller will display the [FLO] (No Water Flow) code message.

C.Using the UP ARROW key, increase the desired temperature until it exceeds the value of the actual temperature displayed. (Note: See # “8,” later in this section, if “000” is displayed upon pressing either the up or down arrow keys.) Once the desired temperature has been entered, the display will read the actual temperature and the heat pump will start to operate. Both the compressor and the fan must be operating before the “Heating” LED will illuminate. (Note: When MODE function is OFF, the current water temperature will be displayed; no functions, values, or programming will be available for adjustment.)

3.Turning The Heat Pump Off:

A.Method 1: using the [MODE] key, depress the key until the display reads “OFF” The heater will shut off and remain off until the [MODE] key is used the select an operational mode. This is the preferred method for shutting off the heat pump.

B.Method 2: using the DOWN key, depress the key until the desired water temperature reaches 45oF (minimum setting); then, depress the DOWN key one more time, causing the display to read “OFF”. This method is typically used in conjunction with 2-wire external controllers; these controllers are equipped with their own thermostats.

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Contents ATTENTION INSTALLER ModelsInstallation Guide 100Page TABLE OF CONTENTS CONTINUED TABLE OF CONTENTSWelcome efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is Tto theScroll Compressor Important Features of Your New Heat PumpThermoLink Heat Exchanger Digital ControllerNTERS HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… HEATSAFETY INFORMATION Water Chemistry Safety Refrigerant Circuit Service Only byWater Temperature Safety Notice Heater NOT Repairable by OwnerHEATING- QUICK START & STOP 1.Verify Electrical Power is Present at Heater4.Program Filter Pump Run Time HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 5.Continuous Usage and Water Around HeaterControl Buttons, Indicator Lights, & Display HEATER CONTROLSControl Panel Layout HEATER CONTROLS...continued Operational & Programming Codes1.Applying Power to The Controller Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings Owner-LevelProgramming Instructions...continuedOwner-LevelProgramming Instructions...continued Start Up & Setting Operating ControlsHEATER CONTROLS...continued B.De-Activatingthe User Lock Code ULC functionOwner-LevelProgramming Instructions...continued Start Up & Setting Operating ControlsHEATER CONTROLS...continued 9.Selecting Call-FlexPump Options CFOSafety During Cleaning Operations MAINTENANCEGeneral Maintenance OPERATIONAL RECOMMENDATIONSControl Water Chemistry MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow RECOMMENDED WATER CHEMISTRY STANDARDSMAINTENANCE& OPERATIONcontinued Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater 100 & 120 MODELS 1- FTPool/Spa Blankets MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool and Spa Combination HeatingCalculating Initial Heating Time MAINTENANCE& OPERATIONcontinuedSurvival of Your Heater Follows Seasonal Use & Shut DownInformation Critical to the During the Swim SeasonLOCATION OF EXTERNAL DRAIN PLUG Winterizing ProcedureMAINTENANCE& OPERATIONcontinued AquaCal Customer Support at Planned Maintenance ProgramMAINTENANCE& OPERATIONcontinued Heat Pump Running but Not Heating TROUBLESHOOTINGHeat Pump Fails to Operate Water Coming from the Heat PumpProblem Problem Solved Solved TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate STARTProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedProblem Problem Solved Solved Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART TESTINGPage SPECIFICDEALERINFORMATION FOLLOWS Installation SpecificationsControls Configuration Models 100DEALER-SPECIFICTABLE of CONTENTS Electrical Requirements DEALER-SPECIFICTABLE of CONTENTSCONTINUED Refrigerant Circuit Service Only by DATA PLATE NOMENCLATURESAFETY INFORMATION Notice Heater NOT Repairable by Owner100 & 120 MODELS 155 MODELS SPECIFICATIONSPhysical Characteristics 100 - Heating Only Models Performance/Size/WeightWater/ElectricalRequirements 100 - Heat & Cool Models Reversing120AHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120BHDE155AHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155BHDEIndoorInstallation INSTALLATIONPlacement of Heater OutdoorInstallationEquipment Mounting Pad Requirements INSTALLATION- PLACEMENT OF HEATERcontinued Anchoring Heater to PadParts and Materials Plumbing RequirementsOverview In-LineChlorine FeedersPlumbing Schematic-FlowExceeding 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing RequirementsGeneral Requirements Connecting External ControllersElectrical Requirements Code-SpecificRequirementsElectrical Requirements continued Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Reference the Equipment Data Plate1.Entering Service Menu Controls Configuration & AdjustmentsLevel-2 Dealer-ServiceMicroprocessor Programming 3.Configuring for External Controllers JAO or FS2 Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Perform calibration procedure as follows4. Water Sensor Calibration...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5. Defrost Sensor Calibration dSC5.Defrost Sensor Calibration...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 6.Spa Dead Band Differential dBS7.Pool Dead Band Differential...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Service Adjustable ParametersInterpreting Error Codes Troubleshooting Using Displayed CodesControls Configuration & Adjustments Mode Jumper Explained Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments DEFROST CYCLE HEAT ONLY UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT & COOL UNITSLocate Water Pressure Switch and Identify Type Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments To Adjust a “Len Gordon” SwitchP-2,Len Gordon Style Switch P-1,WPS Location Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-3,TecMark Style SwitchCONTACTING THE FACTORY What We Need to Know When You Call UsInstallation Date ModelPage 2737 24th St. North St. Petersburg, FL