Aquacal 100 owner manual Controls Configuration & Adjustments, Defrost Systems- Described

Page 55
Defrost Systems- Described

Controls Configuration & Adjustments...

Defrost Systems- Described

DEFROST CYCLE (HEAT ONLY UNITS):

The microprocessor controller monitors the heater’s air-coil temperature, minimizing air-coil freeze- up during cooler weather conditions. If the controller senses air-coil temperatures conductive to making ice, the heater’s compressor operation is interrupted while the fan is allowed to continue in operation.

With the compressor off, the air-coil begins to warm to the surrounding air temperature. When air- coil temperatures rise above approximately 38oF, the compressor is restarted and heating resumes.

In the event air temperatures remain below approximately 38oF, the compressor will remain off until the air temperature rises above 38oF. The unit will not heat the pool water as long as the compressor remains off.

During defrost cycles, when the controller has stopped compressor operation, the display will read: [FS].

DEFROST CYCLE (HEAT & COOL UNITS):

The microprocessor controller, in conjunction with the defrost sensor, constantly monitors the heater’s evaporator (air-coil) temperature. Should the controller sense ice or frost has formed on the evaporator, sufficient in amount as to affect the heater’s performance, an active defrost cycle (more below) is initiated. Before initiating a defrost command, the controller defrost logic looks at both the air-coil temperature, and the length of time the coil has remained at an ice-making temperature.

Active defrost involves using hot refrigerant gas, from the compressor, to rapidly remove ice or frost from the evaporator coil. In practice, during a hot gas defrost cycle, valving, internal within the refrigerant system, reverses the flow of the refrigerant; this reversal of flow temporarily makes the air-coil the condenser. During hot gas defrost, the air-coil warms very quickly, and accumulated ice and frost is rapidly melted. Under most conditions, the evaporator will be completely cleared in under 5-minutes.

HEAT & COOL DEFROST SEQUENCE DETAILS:

When the controller senses air-coil temperatures conductive to making ice, the unit will enter a 50-minute defrost delay (counting) period.

During the counting period, the fan and compressor will continue to operate, and the water will continue to be heated. During the counting period, it is normal to see a moderate amount of frost and ice formation on the air coil.

If, after the 50-minute counting period, the controller senses a need to defrost:

1.The refrigerant circuit reversing valve will be activated, changing the flow of hot refrigerant gas from the pool water heat exchanger to the air-coil.

2.Fan operation will be suspended, permitting maximum heating of the air-coil.

3.The reverse cycle will continue until either:

A.The air-coil attains a predetermined temperature (indicative of total defrost), or;

B.Until 5-minutes has elapsed (regardless of total defrost having occurred).

During hot gas defrost cycles, the compressor will not deactivate; rather, the compressor will continue operation throughout the sequence. Upon completion of the defrost cycle (as terminated per “A” or “B,” above), the reversing valve will be deactivated, fan operation will recommence, and water heating will resume.

55

Image 55
Contents 100 ModelsInstallation Guide ATTENTION INSTALLERPage TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDTto the efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is WelcomeDigital Controller Important Features of Your New Heat PumpThermoLink Heat Exchanger Scroll CompressorHEAT HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… NTERSSAFETY INFORMATION Notice Heater NOT Repairable by Owner Refrigerant Circuit Service Only byWater Temperature Safety Water Chemistry Safety1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP5.Continuous Usage and Water Around Heater HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 4.Program Filter Pump Run TimeControl Panel Layout HEATER CONTROLSControl Buttons, Indicator Lights, & Display Operational & Programming Codes HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete 1.Applying Power to The ControllerOwner-LevelProgramming Instructions...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings HEATER CONTROLS...continuedB.De-Activatingthe User Lock Code ULC function Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continued9.Selecting Call-FlexPump Options CFO Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedOPERATIONAL RECOMMENDATIONS MAINTENANCEGeneral Maintenance Safety During Cleaning OperationsRECOMMENDED WATER CHEMISTRY STANDARDS MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow Control Water Chemistry100 & 120 MODELS 1- FT Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater MAINTENANCE& OPERATIONcontinuedPool and Spa Combination Heating MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool/Spa BlanketsMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeDuring the Swim Season Seasonal Use & Shut DownInformation Critical to the Survival of Your Heater FollowsMAINTENANCE& OPERATIONcontinued Winterizing ProcedureLOCATION OF EXTERNAL DRAIN PLUG MAINTENANCE& OPERATIONcontinued Planned Maintenance ProgramAquaCal Customer Support at Water Coming from the Heat Pump TROUBLESHOOTINGHeat Pump Fails to Operate Heat Pump Running but Not HeatingSTART TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate Problem Problem Solved SolvedProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedTESTING Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedPage Models 100 Installation SpecificationsControls Configuration SPECIFICDEALERINFORMATION FOLLOWSDEALER-SPECIFICTABLE of CONTENTS CONTINUED DEALER-SPECIFICTABLE of CONTENTSElectrical Requirements Notice Heater NOT Repairable by Owner DATA PLATE NOMENCLATURESAFETY INFORMATION Refrigerant Circuit Service Only byPhysical Characteristics SPECIFICATIONS100 & 120 MODELS 155 MODELS 100 - Heat & Cool Models Reversing Performance/Size/WeightWater/ElectricalRequirements 100 - Heating Only Models120BHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120AHDE155BHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155AHDEOutdoorInstallation INSTALLATIONPlacement of Heater IndoorInstallationAnchoring Heater to Pad INSTALLATION- PLACEMENT OF HEATERcontinued Equipment Mounting Pad RequirementsIn-LineChlorine Feeders Plumbing RequirementsOverview Parts and MaterialsPlumbing Schematics-Flow20 to 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematic-FlowExceeding 70-GPMPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical INSTALLATIONCode-SpecificRequirements Connecting External ControllersElectrical Requirements General RequirementsReference the Equipment Data Plate Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Electrical Requirements continuedLevel-2 Dealer-ServiceMicroprocessor Programming Controls Configuration & Adjustments1.Entering Service Menu Perform calibration procedure as follows Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 3.Configuring for External Controllers JAO or FS25. Defrost Sensor Calibration dSC Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 4. Water Sensor Calibration...continued6.Spa Dead Band Differential dBS Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5.Defrost Sensor Calibration...continuedLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments7.Pool Dead Band Differential...continued Service Adjustable Parameters Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Controls Configuration & AdjustmentsControls Configuration & Adjustments Troubleshooting Using Displayed CodesInterpreting Error Codes Verifying the Mode Jumper Position is Correct Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Mode Jumper ExplainedControls Configuration & Adjustments DEFROST CYCLE HEAT & COOL UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT ONLY UNITSTo Adjust a “Len Gordon” Switch Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments Locate Water Pressure Switch and Identify TypeP-3,TecMark Style Switch Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-2,Len Gordon Style Switch P-1,WPS LocationModel What We Need to Know When You Call UsInstallation Date CONTACTING THE FACTORYPage 2737 24th St. North St. Petersburg, FL