Aquacal 100 MAINTENANCE& OPERATIONcontinued, Maintain Proper Water Flow, Control Water Chemistry

Page 19
MAINTENANCE & OPERATION (continued)

MAINTENANCE & OPERATION (continued)

Maintain Proper Water Flow

It is important to operate and maintain the filter according to the manufacturer's specifications. As a filter gets dirty, the water flow to the heat pump is reduced. The higher the pressure on the filter gauge, the lower the flow rate.

Similar to a dirty filter, large amounts of debris in the pump basket can reduce water flow. Keep basket free of debris.

Check for improper valve settings. A partially closed valve after the filter, or a full-open bypass around the heater, will cause insufficient water flow through heater.

If the conditions listed above remain unresolved, the water flow through the heater may be reduced to a point where internal safety devices shut the heater off.

Before calling for service, always check the filter, the pump basket, and water valve positions. If the problem persists, please call AquaCal Customer Support at: (800)786-775.

Control Water Chemistry

IMPORTANT! All AquaCal heat pumps are engineered for exceptional durability and reliability. And, this heater—being equipped with a titanium heat exchanger—will be nearly impervious to water chemistry damage. However, the remainder of the pool/spa equipment may be susceptible to damage from prolonged exposure to unbalanced water chemistry. Likewise, bathers may be exposed to health risks if water chemistry is not properly maintained.

For the longevity of the entire pool/spa installation, and for the safety of bathers, it is strongly recommended the water chemistry be checked regularly and maintained within proper norms. Please see the table, below, for a complete listing of recommended water chemistry levels.

RECOMMENDED WATER CHEMISTRY STANDARDS

Chlorine

.:

Bromine

.:

pH

:

Total Alkalinity

:

Calcium Hardness

:

Total Dissolved Solids

:

1.0– 3.0 ppm in pools, 1.5 – 3.0 ppm in spas

2.0– 4.0 ppm in pools, 3.0 – 5.0 ppm in spas

7.4– 7.6 ppm in pools, 7.2 – 7.8 ppm in spas 80 – 140 ppm in pools, 80 – 120 ppm in spas 200 – 400 ppm in pools and spas

1,000 – 2,000 ppm in pools,

1,500 ppm above start-up TDS in spas

CAUTION- Pool/Spa Refinishing Operations

During pool refinishing or acid cleaning, the water flow through the heater must be shut off. Water flow to the heater must remain off until water chemistry is once again in balance and the water is clear in appearance. Failure to follow these instructions may void heater warranty.

19

Image 19
Contents 100 ModelsInstallation Guide ATTENTION INSTALLERPage TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDTto the efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is WelcomeDigital Controller Important Features of Your New Heat PumpThermoLink Heat Exchanger Scroll CompressorHEAT HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… NTERSSAFETY INFORMATION Notice Heater NOT Repairable by Owner Refrigerant Circuit Service Only byWater Temperature Safety Water Chemistry Safety1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP5.Continuous Usage and Water Around Heater HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 4.Program Filter Pump Run TimeControl Panel Layout HEATER CONTROLSControl Buttons, Indicator Lights, & Display Operational & Programming Codes HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete 1.Applying Power to The ControllerOwner-LevelProgramming Instructions...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings HEATER CONTROLS...continuedB.De-Activatingthe User Lock Code ULC function Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continued9.Selecting Call-FlexPump Options CFO Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedOPERATIONAL RECOMMENDATIONS MAINTENANCEGeneral Maintenance Safety During Cleaning OperationsRECOMMENDED WATER CHEMISTRY STANDARDS MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow Control Water Chemistry100 & 120 MODELS 1- FT Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater MAINTENANCE& OPERATIONcontinuedPool and Spa Combination Heating MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool/Spa BlanketsMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeDuring the Swim Season Seasonal Use & Shut DownInformation Critical to the Survival of Your Heater FollowsMAINTENANCE& OPERATIONcontinued Winterizing ProcedureLOCATION OF EXTERNAL DRAIN PLUG MAINTENANCE& OPERATIONcontinued Planned Maintenance ProgramAquaCal Customer Support at Water Coming from the Heat Pump TROUBLESHOOTINGHeat Pump Fails to Operate Heat Pump Running but Not HeatingSTART TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate Problem Problem Solved SolvedProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedTESTING Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedPage Models 100 Installation SpecificationsControls Configuration SPECIFICDEALERINFORMATION FOLLOWSDEALER-SPECIFICTABLE of CONTENTS CONTINUED DEALER-SPECIFICTABLE of CONTENTSElectrical Requirements Notice Heater NOT Repairable by Owner DATA PLATE NOMENCLATURESAFETY INFORMATION Refrigerant Circuit Service Only byPhysical Characteristics SPECIFICATIONS100 & 120 MODELS 155 MODELS 100 - Heat & Cool Models Reversing Performance/Size/WeightWater/ElectricalRequirements 100 - Heating Only Models120BHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120AHDE155BHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155AHDEOutdoorInstallation INSTALLATIONPlacement of Heater IndoorInstallationAnchoring Heater to Pad INSTALLATION- PLACEMENT OF HEATERcontinued Equipment Mounting Pad RequirementsIn-LineChlorine Feeders Plumbing RequirementsOverview Parts and MaterialsPlumbing Schematics-Flow20 to 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematic-FlowExceeding 70-GPMPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical INSTALLATIONCode-SpecificRequirements Connecting External ControllersElectrical Requirements General RequirementsReference the Equipment Data Plate Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Electrical Requirements continuedLevel-2 Dealer-ServiceMicroprocessor Programming Controls Configuration & Adjustments1.Entering Service Menu Perform calibration procedure as follows Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 3.Configuring for External Controllers JAO or FS25. Defrost Sensor Calibration dSC Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 4. Water Sensor Calibration...continued6.Spa Dead Band Differential dBS Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5.Defrost Sensor Calibration...continuedLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments7.Pool Dead Band Differential...continued Service Adjustable Parameters Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Controls Configuration & AdjustmentsControls Configuration & Adjustments Troubleshooting Using Displayed CodesInterpreting Error Codes Verifying the Mode Jumper Position is Correct Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Mode Jumper ExplainedControls Configuration & Adjustments DEFROST CYCLE HEAT & COOL UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT ONLY UNITSTo Adjust a “Len Gordon” Switch Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments Locate Water Pressure Switch and Identify TypeP-3,TecMark Style Switch Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-2,Len Gordon Style Switch P-1,WPS LocationModel What We Need to Know When You Call UsInstallation Date CONTACTING THE FACTORYPage 2737 24th St. North St. Petersburg, FL