Aquacal 100 owner manual Table Of Contents

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TABLE OF CONTENTS
WELCOME TO THE TEAM ----------------------------------------------	5
IMPORTANT FEATURES OF YOUR NEW HEAT PUMP ------------------	6
HOW A HEAT PUMP WORKS ------------------------------------------	7
SAFETY INFORMATION------------------------------------------------	8
QUICK START & STOP -------------------------------------------------	10
HEATER CONTROLS ---------------------------------------------------	12
Control Panel Layout -----------------------------------------------	12
Buttons, Lights, and Display --------------------------------------	12
Operational & Programming Codes --------------------------------	13
Owner-Level Programming (complete) ---------------------------	14
MAINTENANCE AND GENERAL OPERATION --------------------------	18
General Maintenance-----------------------------------------------	18
Safety During Cleaning Operations -------------------------------	18
Maintaining Proper Water Flow ------------------------------------	19
Controlling Water Chemistry --------------------------------------	19
Controlling Irrigation and Storm Water Run Off ------------------	20
Maintaining Clearances Around Heater ---------------------------	20

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Contents 100 ModelsInstallation Guide ATTENTION INSTALLERPage TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDTto the efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is WelcomeDigital Controller Important Features of Your New Heat PumpThermoLink Heat Exchanger Scroll CompressorHEAT HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… NTERSSAFETY INFORMATION Notice Heater NOT Repairable by Owner Refrigerant Circuit Service Only byWater Temperature Safety Water Chemistry Safety1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP5.Continuous Usage and Water Around Heater HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 4.Program Filter Pump Run TimeHEATER CONTROLS Control Panel LayoutControl Buttons, Indicator Lights, & Display Operational & Programming Codes HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete 1.Applying Power to The ControllerOwner-LevelProgramming Instructions...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings HEATER CONTROLS...continuedB.De-Activatingthe User Lock Code ULC function Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continued9.Selecting Call-FlexPump Options CFO Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedOPERATIONAL RECOMMENDATIONS MAINTENANCEGeneral Maintenance Safety During Cleaning OperationsRECOMMENDED WATER CHEMISTRY STANDARDS MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow Control Water Chemistry100 & 120 MODELS 1- FT Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater MAINTENANCE& OPERATIONcontinuedPool and Spa Combination Heating MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool/Spa BlanketsMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeDuring the Swim Season Seasonal Use & Shut DownInformation Critical to the Survival of Your Heater FollowsWinterizing Procedure MAINTENANCE& OPERATIONcontinuedLOCATION OF EXTERNAL DRAIN PLUG Planned Maintenance Program MAINTENANCE& OPERATIONcontinuedAquaCal Customer Support at Water Coming from the Heat Pump TROUBLESHOOTINGHeat Pump Fails to Operate Heat Pump Running but Not HeatingSTART TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate Problem Problem Solved SolvedProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedTESTING Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedPage Models 100 Installation SpecificationsControls Configuration SPECIFICDEALERINFORMATION FOLLOWSDEALER-SPECIFICTABLE of CONTENTS DEALER-SPECIFICTABLE of CONTENTS CONTINUEDElectrical Requirements Notice Heater NOT Repairable by Owner DATA PLATE NOMENCLATURESAFETY INFORMATION Refrigerant Circuit Service Only bySPECIFICATIONS Physical Characteristics100 & 120 MODELS 155 MODELS 100 - Heat & Cool Models Reversing Performance/Size/WeightWater/ElectricalRequirements 100 - Heating Only Models120BHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120AHDE155BHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155AHDEOutdoorInstallation INSTALLATIONPlacement of Heater IndoorInstallationAnchoring Heater to Pad INSTALLATION- PLACEMENT OF HEATERcontinued Equipment Mounting Pad RequirementsIn-LineChlorine Feeders Plumbing RequirementsOverview Parts and MaterialsPlumbing Schematics-Flow20 to 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematic-FlowExceeding 70-GPMPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical INSTALLATIONCode-SpecificRequirements Connecting External ControllersElectrical Requirements General RequirementsReference the Equipment Data Plate Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Electrical Requirements continuedControls Configuration & Adjustments Level-2 Dealer-ServiceMicroprocessor Programming1.Entering Service Menu Perform calibration procedure as follows Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 3.Configuring for External Controllers JAO or FS25. Defrost Sensor Calibration dSC Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 4. Water Sensor Calibration...continued6.Spa Dead Band Differential dBS Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5.Defrost Sensor Calibration...continuedControls Configuration & Adjustments Level-2Microprocessor Programming...continued7.Pool Dead Band Differential...continued Service Adjustable Parameters Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Controls Configuration & AdjustmentsTroubleshooting Using Displayed Codes Controls Configuration & AdjustmentsInterpreting Error Codes Verifying the Mode Jumper Position is Correct Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Mode Jumper ExplainedControls Configuration & Adjustments DEFROST CYCLE HEAT & COOL UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT ONLY UNITSTo Adjust a “Len Gordon” Switch Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments Locate Water Pressure Switch and Identify TypeP-3,TecMark Style Switch Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-2,Len Gordon Style Switch P-1,WPS LocationModel What We Need to Know When You Call UsInstallation Date CONTACTING THE FACTORYPage 2737 24th St. North St. Petersburg, FL