Aquacal 100 Notice Heater NOT Repairable by Owner, Refrigerant Circuit Service Only by

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Notice: Heater NOT Repairable by Owner

Notice: Heater NOT Repairable by Owner

WARNING !

Failure to heed the following may result in permanent injury or death.

Heat pumps contain no owner-repairable components. Repairs must not be attempted by untrained and/or unqualified individuals. If service is deemed necessary, contact installing dealer or AquaCal Customer Support at (800) 786-7751.

Refrigerant Circuit Service Only by

Qualified, EPA Certified Technician

WARNING !

Failure to heed the following may result in permanent injury or death.

Heater contains refrigerant under pressure. Repairs to the refrigerant circuit must not be attempted by untrained and/or unqualified individuals. Service must be performed only by qualified HVAC technicians. Recover refrigerant to relieve pressure before opening system.

Water Temperature Safety

WARNING !

Failure to heed the following may result in permanent injury or death.

Prolonged immersion in water warmer than normal body temperature may cause a condi- tion known as HYPERTHERMIA. The symptoms of hyperthermia include: unawareness of impending hazard, failure to perceive heat, failure to recognize the need to exit the spa, and unconsciousness. The use of alcohol, drugs, or medication can greatly increase the risk of fatal hyperthermia. In addition, persons having an adverse medical history, or preg- nant women, should consult a physician before using a hot tub or spa. Children and the extreme elderly should be supervised by a responsible adult.

Water Chemistry Safety

Failure to heed the following may result in permanent WARNING ! injury or death.

Improper water chemistry can present a serious health hazard. To avoid possible hazards, maintain Pool/Spa water per standards detailed later in this manual..

CAUTION !

Failure to heed the following can result in damage to

equipment.

 

 

While your heat pump’s titanium-based heat exchanger provides nearly impervious protection against poor water chemistry, improper water chemistry may cause expensive damage to pump, filter, pool shell, etc. To avoid equipment damage, maintain Pool/Spa water per standards detailed later in this manual.

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Contents Installation Guide ModelsATTENTION INSTALLER 100Page TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDAquaCal’s factory-trainedservice staff is efficient than gas, and, when comparedWelcome Tto theThermoLink Heat Exchanger Important Features of Your New Heat PumpScroll Compressor Digital ControllerA Heat Pump Does Not Make Heat… HOW A HEAT PUMP WORKSNTERS HEATSAFETY INFORMATION Water Temperature Safety Refrigerant Circuit Service Only byWater Chemistry Safety Notice Heater NOT Repairable by Owner1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP3.To Begin Heating HEATING-QUICKSTART & STOPcontinued4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterHEATER CONTROLS Control Panel LayoutControl Buttons, Indicator Lights, & Display Operational & Programming Codes HEATER CONTROLS...continuedOwner-LevelProgramming Instructions Complete Start Up & Setting Operating Controls1.Applying Power to The Controller HEATER CONTROLS...continued4. Selecting Pool/Spa Thermostat Settings Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOGeneral Maintenance MAINTENANCESafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMaintain Proper Water Flow MAINTENANCE& OPERATIONcontinuedControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSMaintain Proper Clearances Around Heater Control Irrigation and Storm Run OffMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTHeating in Cooler Weather MAINTENANCE& OPERATIONcontinued Heating TipsPool/Spa Blankets Pool and Spa Combination HeatingMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeInformation Critical to the Seasonal Use & Shut DownSurvival of Your Heater Follows During the Swim SeasonWinterizing Procedure MAINTENANCE& OPERATIONcontinuedLOCATION OF EXTERNAL DRAIN PLUG Planned Maintenance Program MAINTENANCE& OPERATIONcontinuedAquaCal Customer Support at Heat Pump Fails to Operate TROUBLESHOOTINGHeat Pump Running but Not Heating Water Coming from the Heat PumpHeat Pump Fails to Operate TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved STARTTROUBLESHOOTING FLOWCHART Heat Pump Running but Not HeatingProblem Problem Solved Solved Problem Problem Solved SolvedTROUBLESHOOTING FLOWCHART Water Coming from Heat PumpProblem Problem Solved Solved TESTINGPage Controls Configuration Installation SpecificationsSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS DEALER-SPECIFICTABLE of CONTENTS CONTINUEDElectrical Requirements SAFETY INFORMATION DATA PLATE NOMENCLATURERefrigerant Circuit Service Only by Notice Heater NOT Repairable by OwnerSPECIFICATIONS Physical Characteristics100 & 120 MODELS 155 MODELS Water/ElectricalRequirements Performance/Size/Weight100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heat & Cool Models Reversing 120 - Heating Only Models120AHDE 120BHDE155 - Heat & Cool Models Reversing 155 - Heating Only Models155AHDE 155BHDEPlacement of Heater INSTALLATIONIndoorInstallation OutdoorInstallationcontinued INSTALLATION- PLACEMENT OF HEATEREquipment Mounting Pad Requirements Anchoring Heater to PadOverview Plumbing RequirementsParts and Materials In-LineChlorine FeedersPlumbing Requirements INSTALLATIONPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing RequirementsElectrical Requirements Connecting External ControllersGeneral Requirements Code-SpecificRequirementsAWord Concerning Ground-FaultProtection Sizing the Electrical ServiceElectrical Requirements continued Reference the Equipment Data PlateControls Configuration & Adjustments Level-2 Dealer-ServiceMicroprocessor Programming1.Entering Service Menu Level-2Microprocessor Programming...continued Controls Configuration & Adjustments3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBSControls Configuration & Adjustments Level-2Microprocessor Programming...continued7.Pool Dead Band Differential...continued Microprocessor Factory Default Settings Microprocessor Level-2Set Up & Calibration CodesControls Configuration & Adjustments Service Adjustable ParametersTroubleshooting Using Displayed Codes Controls Configuration & AdjustmentsInterpreting Error Codes Controls Configuration & Adjustments Microprocessor Mode Jumper PositioningMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Defrost Systems- Described Controls Configuration & AdjustmentsDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSControls Configuration & Adjustments Water Flow Pressure Switch AdjustmentLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchControls Configuration & Adjustments Water Flow Pressure Switch Adjustment...continuedP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchInstallation Date What We Need to Know When You Call UsCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL