Aquacal 100 Seasonal Use & Shut Down, Information Critical to the, During the Swim Season

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Seasonal Use & Shut Down

MAINTENANCE & OPERATION (continued)

Seasonal Use & Shut Down

During the Swim Season:

During the swim season, even if the pool or spa is not in use, allow water to flow through the heater. Doing so eliminates the need to reposition valves when you do wish to heat the pool or spa.

During periods when heating or cooling is not desired, leave heater controls in the OFF position.

Important !!!

Information Critical to the

Survival of Your Heater

Follows...

Freeze Protection & Extended Shut Down:

In areas where freezing conditions are a rare occurrence, allow the filtration system to run continuously throughout the freeze period. Typically, during light freeze conditions, circulating (moving) water will not freeze.

In areas where freezing conditions are prevalent and sustained, the heat pump MUST be winter- ized; please refer to winterizing instructions, below, and on the following pages.

Winterizing for Hard Freeze Conditions:

CAUTION !

Failure to heed the following can result in damage to

equipment and/or property.

 

 

Failure to properly winterize heat pump may result in serious equipment damage. Freeze damage is not covered under the heat pump warranty.

CAUTION !

Failure to heed the following can result in damage to

equipment and/or property.

 

 

While the plumbing connections are in the winterized condition (not fully tightened), it is imperative pool/spa water not be circulated through the heat pump. Loss of water through loose plumbing connections may result in damage to circulating pump, pool/spa structure, and/or other equipment.

(Winterizing continued on page following)

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Contents 100 ModelsInstallation Guide ATTENTION INSTALLERPage TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDTto the efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is WelcomeDigital Controller Important Features of Your New Heat PumpThermoLink Heat Exchanger Scroll CompressorHEAT HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… NTERSSAFETY INFORMATION Notice Heater NOT Repairable by Owner Refrigerant Circuit Service Only byWater Temperature Safety Water Chemistry Safety1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP5.Continuous Usage and Water Around Heater HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 4.Program Filter Pump Run TimeControl Buttons, Indicator Lights, & Display HEATER CONTROLSControl Panel Layout Operational & Programming Codes HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete 1.Applying Power to The ControllerOwner-LevelProgramming Instructions...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings HEATER CONTROLS...continuedB.De-Activatingthe User Lock Code ULC function Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continued9.Selecting Call-FlexPump Options CFO Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedOPERATIONAL RECOMMENDATIONS MAINTENANCEGeneral Maintenance Safety During Cleaning OperationsRECOMMENDED WATER CHEMISTRY STANDARDS MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow Control Water Chemistry100 & 120 MODELS 1- FT Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater MAINTENANCE& OPERATIONcontinuedPool and Spa Combination Heating MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool/Spa BlanketsMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeDuring the Swim Season Seasonal Use & Shut DownInformation Critical to the Survival of Your Heater FollowsLOCATION OF EXTERNAL DRAIN PLUG Winterizing ProcedureMAINTENANCE& OPERATIONcontinued AquaCal Customer Support at Planned Maintenance ProgramMAINTENANCE& OPERATIONcontinued Water Coming from the Heat Pump TROUBLESHOOTINGHeat Pump Fails to Operate Heat Pump Running but Not HeatingSTART TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate Problem Problem Solved SolvedProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedTESTING Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedPage Models 100 Installation SpecificationsControls Configuration SPECIFICDEALERINFORMATION FOLLOWSDEALER-SPECIFICTABLE of CONTENTS Electrical Requirements DEALER-SPECIFICTABLE of CONTENTSCONTINUED Notice Heater NOT Repairable by Owner DATA PLATE NOMENCLATURESAFETY INFORMATION Refrigerant Circuit Service Only by100 & 120 MODELS 155 MODELS SPECIFICATIONSPhysical Characteristics 100 - Heat & Cool Models Reversing Performance/Size/WeightWater/ElectricalRequirements 100 - Heating Only Models120BHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120AHDE155BHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155AHDEOutdoorInstallation INSTALLATIONPlacement of Heater IndoorInstallationAnchoring Heater to Pad INSTALLATION- PLACEMENT OF HEATERcontinued Equipment Mounting Pad RequirementsIn-LineChlorine Feeders Plumbing RequirementsOverview Parts and MaterialsPlumbing Schematics-Flow20 to 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematic-FlowExceeding 70-GPMPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical INSTALLATIONCode-SpecificRequirements Connecting External ControllersElectrical Requirements General RequirementsReference the Equipment Data Plate Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Electrical Requirements continued1.Entering Service Menu Controls Configuration & AdjustmentsLevel-2 Dealer-ServiceMicroprocessor Programming Perform calibration procedure as follows Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 3.Configuring for External Controllers JAO or FS25. Defrost Sensor Calibration dSC Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 4. Water Sensor Calibration...continued6.Spa Dead Band Differential dBS Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5.Defrost Sensor Calibration...continued7.Pool Dead Band Differential...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Service Adjustable Parameters Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Controls Configuration & AdjustmentsInterpreting Error Codes Troubleshooting Using Displayed CodesControls Configuration & Adjustments Verifying the Mode Jumper Position is Correct Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Mode Jumper ExplainedControls Configuration & Adjustments DEFROST CYCLE HEAT & COOL UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT ONLY UNITSTo Adjust a “Len Gordon” Switch Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments Locate Water Pressure Switch and Identify TypeP-3,TecMark Style Switch Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-2,Len Gordon Style Switch P-1,WPS LocationModel What We Need to Know When You Call UsInstallation Date CONTACTING THE FACTORYPage 2737 24th St. North St. Petersburg, FL