Aquacal 100 Plumbing Requirements, Overview, Parts and Materials, In-LineChlorine Feeders

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Plumbing Requirements

INSTALLATION

Plumbing Requirements

Overview

When planning plumbing system layout, reference the plumbing schematics within this section as a guide to the sequence of equipment, valves, fittings, etc. The plumbing configurations for typical installations are diagrammed. In operation, it is imperative the heat pump receive water flow within the minimum-maximum ranges specified for the particular heat pump. Should the system installation under consideration not closely match any of the schematics, contact AquaCal Technical Support Group for advice and guidance: (800) 786-7751.

Parts and Materials

Industry technology changes much too rapidly for AquaCal to specify, with exactness, any items outside and beyond the heat pump. What is specified is that the heater must be installed in accordance with all applicable local, state, or national codes & standards.

In-Line Chlorine Feeders

The titanium heat exchanger tube is nearly impervious to damage from acid and chlorine; however, other pars of the heater may be damaged by concentrated chlorine. Caution: Always place in-line chlorinators as low, and as far downstream from the heater as possible.

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Maintain Ability to Winterize

In regions where hard freeze conditions are typical, the unions mentioned below allow for easy disconnection and re-connection of the heater from/to the plumbing system. Caution: Do not defeat the function of the unions–use no glue on the threaded portion of the unions.

Water Connections to Heat Pump

All AquaCal heat pumps are supplied with 2" PVC plumbing unions. Connection to site plumbing is made via PVC solvent cement to the female slip socket of the plumbing unions.

Maximum Operating Pressure: 50-PSI

Minimum - Maximum Water Flow Rates

All AquaCal 100, 120, and 155 models are designed to operate successfully at flow rates of 20- to-70 gallons-per-minute (GPM).

Design the plumbing system to maintain at least 20-GPM flow through the heater; the heat pump will not operate correctly, nor reliably, with less than 20-GPM of water flow supplied.

If water flow rates through the heater will exceed 70-GPM, a spring-check bypass valve will be required. Please contact AquaCal Engineering Group to obtain the valve specification specific to your installation (800-786-7751).

Generally speaking, most residential pools and spas will not require a plumbing bypass unless a pump of two (2) horsepower, or larger, is used. For bypass valve placement details, see plumbing schematic contained on next page: “…Flow Greater than 70-GPM.”

CAUTION !

Failure to heed the following may result in damage to

equipment.

 

 

Use of an incorrect bypass valve may compromise the heat pump’s efficiency, reliability, and may void the factory warranty. Please contact AquaCal Engineering Group to obtain the valve specification specific to your installation (800-786-7751).

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Contents Installation Guide ModelsATTENTION INSTALLER 100Page TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDAquaCal’s factory-trainedservice staff is efficient than gas, and, when comparedWelcome Tto theThermoLink Heat Exchanger Important Features of Your New Heat PumpScroll Compressor Digital ControllerA Heat Pump Does Not Make Heat… HOW A HEAT PUMP WORKSNTERS HEATSAFETY INFORMATION Water Temperature Safety Refrigerant Circuit Service Only byWater Chemistry Safety Notice Heater NOT Repairable by Owner1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP3.To Begin Heating HEATING-QUICKSTART & STOPcontinued4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterControl Buttons, Indicator Lights, & Display HEATER CONTROLSControl Panel Layout Operational & Programming Codes HEATER CONTROLS...continuedOwner-LevelProgramming Instructions Complete Start Up & Setting Operating Controls1.Applying Power to The Controller HEATER CONTROLS...continued4. Selecting Pool/Spa Thermostat Settings Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOGeneral Maintenance MAINTENANCESafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMaintain Proper Water Flow MAINTENANCE& OPERATIONcontinuedControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSMaintain Proper Clearances Around Heater Control Irrigation and Storm Run OffMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTHeating in Cooler Weather MAINTENANCE& OPERATIONcontinued Heating TipsPool/Spa Blankets Pool and Spa Combination HeatingMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeInformation Critical to the Seasonal Use & Shut DownSurvival of Your Heater Follows During the Swim SeasonLOCATION OF EXTERNAL DRAIN PLUG Winterizing ProcedureMAINTENANCE& OPERATIONcontinued AquaCal Customer Support at Planned Maintenance ProgramMAINTENANCE& OPERATIONcontinued Heat Pump Fails to Operate TROUBLESHOOTINGHeat Pump Running but Not Heating Water Coming from the Heat PumpHeat Pump Fails to Operate TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved STARTTROUBLESHOOTING FLOWCHART Heat Pump Running but Not HeatingProblem Problem Solved Solved Problem Problem Solved SolvedTROUBLESHOOTING FLOWCHART Water Coming from Heat PumpProblem Problem Solved Solved TESTINGPage Controls Configuration Installation SpecificationsSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS Electrical Requirements DEALER-SPECIFICTABLE of CONTENTSCONTINUED SAFETY INFORMATION DATA PLATE NOMENCLATURERefrigerant Circuit Service Only by Notice Heater NOT Repairable by Owner100 & 120 MODELS 155 MODELS SPECIFICATIONSPhysical Characteristics Water/ElectricalRequirements Performance/Size/Weight100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heat & Cool Models Reversing 120 - Heating Only Models120AHDE 120BHDE155 - Heat & Cool Models Reversing 155 - Heating Only Models155AHDE 155BHDEPlacement of Heater INSTALLATIONIndoorInstallation OutdoorInstallationcontinued INSTALLATION- PLACEMENT OF HEATEREquipment Mounting Pad Requirements Anchoring Heater to PadOverview Plumbing RequirementsParts and Materials In-LineChlorine FeedersPlumbing Requirements INSTALLATIONPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing RequirementsElectrical Requirements Connecting External ControllersGeneral Requirements Code-SpecificRequirementsAWord Concerning Ground-FaultProtection Sizing the Electrical ServiceElectrical Requirements continued Reference the Equipment Data Plate1.Entering Service Menu Controls Configuration & AdjustmentsLevel-2 Dealer-ServiceMicroprocessor Programming Level-2Microprocessor Programming...continued Controls Configuration & Adjustments3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBS7.Pool Dead Band Differential...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Microprocessor Factory Default Settings Microprocessor Level-2Set Up & Calibration CodesControls Configuration & Adjustments Service Adjustable ParametersInterpreting Error Codes Troubleshooting Using Displayed CodesControls Configuration & Adjustments Controls Configuration & Adjustments Microprocessor Mode Jumper PositioningMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Defrost Systems- Described Controls Configuration & AdjustmentsDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSControls Configuration & Adjustments Water Flow Pressure Switch AdjustmentLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchControls Configuration & Adjustments Water Flow Pressure Switch Adjustment...continuedP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchInstallation Date What We Need to Know When You Call UsCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL