Aquacal 100 Troubleshooting Using Displayed Codes, Controls Configuration & Adjustments

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Troubleshooting Using Displayed Codes

Interpreting Error Codes Controls Configuration & Adjustments...

Troubleshooting Using Displayed Codes

Interpreting Error Codes

The HP7R heat pump microprocessor controller is designed to be self-diagnostic through the display of various fault codes.

Owners & Operators: If you believe you are experiencing a problem with the heater, and feel a need to call the factory for assistance, it will be beneficial to let the factory Service Representative know which code is being displayed. Having this information at hand will permit the Service Representative to work through–with you–any site related issues causing or contributing to the problem. Then, if after working through site-related issues the heater is still not functioning correctly, the Service Representative will offer to set up a service visit. As necessary, please Contact AquaCal Customer Support Group (800- 786-7751).

Dealers and Service Centers: For troubleshooting use, listed below are all possible fault messages output by the microprocessor, what the codes mean, and possible causes with solutions for the indicated problem. Please contact AquaCal Technical Support Group, as necessary (800-786-7751).

WARNING !

Failure to heed the following may result in permanent injury or death.

Heat pumps contain no owner or operator repairable components. Repairs must not be attempted by untrained and/or unqualified individuals. If service is deemed necessary, contact installing dealer or AquaCal Customer Support at (800) 786-7751.

Message

Error Description

Possible cause

 

 

 

[dPO]

Defrost Sensor Open

Cut or loose sensor wiring

 

 

 

[PO]

Water Temperature

Cut or loose sensor wiring

Sensor Open

 

 

 

 

 

[dPC]

Defrost Sensor Shorted

Short circuit in defrost sensor wiring or defective sensor.

 

 

 

[PC]

Water Temperature

Short circuit in water temperature sensor or defective sensor.

Sensor Shorted

 

 

 

 

 

[LP]

Refrigerant System Low

System refrigerant charge low, defective low pressure switch, clogged

Pressure Switch Open

evaporator coil, or defective wiring.

 

 

 

 

[HP]

Refrigerant System High

Low water flow, defective high pressure switch, or defective wiring.

Pressure Switch Open

 

 

 

 

 

[HP5]

5 High Pressure Faults

See causes for [HP]

Within One Hour (Unit

 

Locked)

 

 

 

 

[LP5]

5 Low Pressure Faults

See causes for [LP]

Within One Hour (Unit

 

Locked)

 

 

 

 

 

Over Temperature Alarm<

Defective compressor contactor, defective controller, or defective water

[OTA]

Temperature over 110oF

 

(Unit Locked)

temperature sensor

 

 

 

 

 

[FLO]

Low or No Water Flow

Circulating pump off or filter dirty, isolation valves set improperly,

Detected

defective or improperly set heater water pressure switch

 

 

 

 

[FS]

Heater in Defrost Mode

Normal function in lower air temperatures. Fan continues to run and

compressor is off. Compressor will restart when air-coil temperature

 

 

reaches 38oF or above.

[CSE]

Control System Error

Controller may need to be reset. Disconnect then reconnect power to

controller. If error continues replace control board, display board, or both.

 

 

 

 

 

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Contents Models Installation GuideATTENTION INSTALLER 100Page TABLE OF CONTENTS CONTINUED TABLE OF CONTENTSefficient than gas, and, when compared AquaCal’s factory-trainedservice staff isWelcome Tto theImportant Features of Your New Heat Pump ThermoLink Heat ExchangerScroll Compressor Digital ControllerHOW A HEAT PUMP WORKS A Heat Pump Does Not Make Heat…NTERS HEATSAFETY INFORMATION Refrigerant Circuit Service Only by Water Temperature SafetyWater Chemistry Safety Notice Heater NOT Repairable by OwnerHEATING- QUICK START & STOP 1.Verify Electrical Power is Present at HeaterHEATING-QUICKSTART & STOPcontinued 3.To Begin Heating4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterControl Panel Layout HEATER CONTROLSControl Buttons, Indicator Lights, & Display HEATER CONTROLS...continued Operational & Programming CodesStart Up & Setting Operating Controls Owner-LevelProgramming Instructions Complete1.Applying Power to The Controller HEATER CONTROLS...continuedStart Up & Setting Operating Controls 4. Selecting Pool/Spa Thermostat SettingsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedStart Up & Setting Operating Controls HEATER CONTROLS...continuedOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionStart Up & Setting Operating Controls HEATER CONTROLS...continuedOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOMAINTENANCE General MaintenanceSafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMAINTENANCE& OPERATIONcontinued Maintain Proper Water FlowControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSControl Irrigation and Storm Run Off Maintain Proper Clearances Around HeaterMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTMAINTENANCE& OPERATIONcontinued Heating Tips Heating in Cooler WeatherPool/Spa Blankets Pool and Spa Combination HeatingCalculating Initial Heating Time MAINTENANCE& OPERATIONcontinuedSeasonal Use & Shut Down Information Critical to theSurvival of Your Heater Follows During the Swim SeasonMAINTENANCE& OPERATIONcontinued Winterizing ProcedureLOCATION OF EXTERNAL DRAIN PLUG MAINTENANCE& OPERATIONcontinued Planned Maintenance ProgramAquaCal Customer Support at TROUBLESHOOTING Heat Pump Fails to OperateHeat Pump Running but Not Heating Water Coming from the Heat PumpTROUBLESHOOTING FLOWCHART Heat Pump Fails to OperateProblem Problem Solved Solved STARTHeat Pump Running but Not Heating TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved Problem Problem Solved SolvedWater Coming from Heat Pump TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved TESTINGPage Installation Specifications Controls ConfigurationSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS CONTINUED DEALER-SPECIFICTABLE of CONTENTSElectrical Requirements DATA PLATE NOMENCLATURE SAFETY INFORMATIONRefrigerant Circuit Service Only by Notice Heater NOT Repairable by OwnerPhysical Characteristics SPECIFICATIONS100 & 120 MODELS 155 MODELS Performance/Size/Weight Water/ElectricalRequirements100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heating Only Models 120 - Heat & Cool Models Reversing120AHDE 120BHDE155 - Heating Only Models 155 - Heat & Cool Models Reversing155AHDE 155BHDEINSTALLATION Placement of HeaterIndoorInstallation OutdoorInstallationINSTALLATION- PLACEMENT OF HEATER continuedEquipment Mounting Pad Requirements Anchoring Heater to PadPlumbing Requirements OverviewParts and Materials In-LineChlorine FeedersINSTALLATION Plumbing RequirementsPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMPlumbing Schematics-Flow20 to 70-GPM Water IN & OUT Connections- TypicalINSTALLATION Plumbing RequirementsConnecting External Controllers Electrical RequirementsGeneral Requirements Code-SpecificRequirementsSizing the Electrical Service AWord Concerning Ground-FaultProtectionElectrical Requirements continued Reference the Equipment Data PlateLevel-2 Dealer-ServiceMicroprocessor Programming Controls Configuration & Adjustments1.Entering Service Menu Controls Configuration & Adjustments Level-2Microprocessor Programming...continued3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsControls Configuration & Adjustments Level-2Microprocessor Programming...continued4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCControls Configuration & Adjustments Level-2Microprocessor Programming...continued5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBSLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments7.Pool Dead Band Differential...continued Microprocessor Level-2Set Up & Calibration Codes Microprocessor Factory Default SettingsControls Configuration & Adjustments Service Adjustable ParametersControls Configuration & Adjustments Troubleshooting Using Displayed CodesInterpreting Error Codes Microprocessor Mode Jumper Positioning Controls Configuration & AdjustmentsMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Controls Configuration & Adjustments Defrost Systems- DescribedDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSWater Flow Pressure Switch Adjustment Controls Configuration & AdjustmentsLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchWater Flow Pressure Switch Adjustment...continued Controls Configuration & AdjustmentsP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchWhat We Need to Know When You Call Us Installation DateCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL