Aquacal 100 owner manual Winterizing Procedure, MAINTENANCE& OPERATIONcontinued

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Winterizing Procedure:

MAINTENANCE & OPERATION (continued)

Winterizing Procedure:

1.Disconnect all electrical power to the heater; turn OFF circulating pump.

2.At the two (2) connection unions, disconnect the plumbing to the heater (removal is counter- clockwise).

3.Locate the hand drain plug at lower, front corner of heater. See Figure-3 (position may vary between models). Remove plug.

4.Permit all of the water to drain out of the condenser and then replace the plug; thread the plug in clockwise until just snug, then apply an additional 1/8 turn.

5.To prevent insects and vermin from entering the plumbing during the winterized period, partially reconnect the two (2) plumbing connection unions: couple each union one or two threads; this will permit condensation to drain, but will prevent most insects and animals from entering the plumbing circuit.

6.Next Season: To ready the heat pump for use, simply retighten plumbing connection unions. Hand-tight is generally sufficient.

LOCATION OF EXTERNAL DRAIN PLUG

-EXACT LOCATION

WILL VARY BY MODEL-

CAUTION !

Failure to heed the following can result in damage to

equipment and/or property.

 

 

While the plumbing connections are in the winterized condition (not fully tightened), it is imperative pool/spa water not be circulated through the heat pump. Loss of water through loose plumbing connections may result in damage to circulating pump, pool-spa structure, and/or other equipment.

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Contents Models Installation GuideATTENTION INSTALLER 100Page TABLE OF CONTENTS CONTINUED TABLE OF CONTENTSefficient than gas, and, when compared AquaCal’s factory-trainedservice staff isWelcome Tto theImportant Features of Your New Heat Pump ThermoLink Heat ExchangerScroll Compressor Digital ControllerHOW A HEAT PUMP WORKS A Heat Pump Does Not Make Heat…NTERS HEATSAFETY INFORMATION Refrigerant Circuit Service Only by Water Temperature SafetyWater Chemistry Safety Notice Heater NOT Repairable by OwnerHEATING- QUICK START & STOP 1.Verify Electrical Power is Present at HeaterHEATING-QUICKSTART & STOPcontinued 3.To Begin Heating4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterHEATER CONTROLS Control Panel LayoutControl Buttons, Indicator Lights, & Display HEATER CONTROLS...continued Operational & Programming CodesStart Up & Setting Operating Controls Owner-LevelProgramming Instructions Complete1.Applying Power to The Controller HEATER CONTROLS...continuedStart Up & Setting Operating Controls 4. Selecting Pool/Spa Thermostat SettingsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedStart Up & Setting Operating Controls HEATER CONTROLS...continuedOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionStart Up & Setting Operating Controls HEATER CONTROLS...continuedOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOMAINTENANCE General MaintenanceSafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMAINTENANCE& OPERATIONcontinued Maintain Proper Water FlowControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSControl Irrigation and Storm Run Off Maintain Proper Clearances Around HeaterMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTMAINTENANCE& OPERATIONcontinued Heating Tips Heating in Cooler WeatherPool/Spa Blankets Pool and Spa Combination HeatingCalculating Initial Heating Time MAINTENANCE& OPERATIONcontinuedSeasonal Use & Shut Down Information Critical to theSurvival of Your Heater Follows During the Swim SeasonWinterizing Procedure MAINTENANCE& OPERATIONcontinuedLOCATION OF EXTERNAL DRAIN PLUG Planned Maintenance Program MAINTENANCE& OPERATIONcontinuedAquaCal Customer Support at TROUBLESHOOTING Heat Pump Fails to OperateHeat Pump Running but Not Heating Water Coming from the Heat PumpTROUBLESHOOTING FLOWCHART Heat Pump Fails to OperateProblem Problem Solved Solved STARTHeat Pump Running but Not Heating TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved Problem Problem Solved SolvedWater Coming from Heat Pump TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved TESTINGPage Installation Specifications Controls ConfigurationSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS DEALER-SPECIFICTABLE of CONTENTS CONTINUEDElectrical Requirements DATA PLATE NOMENCLATURE SAFETY INFORMATIONRefrigerant Circuit Service Only by Notice Heater NOT Repairable by OwnerSPECIFICATIONS Physical Characteristics100 & 120 MODELS 155 MODELS Performance/Size/Weight Water/ElectricalRequirements100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heating Only Models 120 - Heat & Cool Models Reversing120AHDE 120BHDE155 - Heating Only Models 155 - Heat & Cool Models Reversing155AHDE 155BHDEINSTALLATION Placement of HeaterIndoorInstallation OutdoorInstallationINSTALLATION- PLACEMENT OF HEATER continuedEquipment Mounting Pad Requirements Anchoring Heater to PadPlumbing Requirements OverviewParts and Materials In-LineChlorine FeedersINSTALLATION Plumbing RequirementsPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMPlumbing Schematics-Flow20 to 70-GPM Water IN & OUT Connections- TypicalINSTALLATION Plumbing RequirementsConnecting External Controllers Electrical RequirementsGeneral Requirements Code-SpecificRequirementsSizing the Electrical Service AWord Concerning Ground-FaultProtectionElectrical Requirements continued Reference the Equipment Data PlateControls Configuration & Adjustments Level-2 Dealer-ServiceMicroprocessor Programming1.Entering Service Menu Controls Configuration & Adjustments Level-2Microprocessor Programming...continued3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsControls Configuration & Adjustments Level-2Microprocessor Programming...continued4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCControls Configuration & Adjustments Level-2Microprocessor Programming...continued5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBSControls Configuration & Adjustments Level-2Microprocessor Programming...continued7.Pool Dead Band Differential...continued Microprocessor Level-2Set Up & Calibration Codes Microprocessor Factory Default SettingsControls Configuration & Adjustments Service Adjustable ParametersTroubleshooting Using Displayed Codes Controls Configuration & AdjustmentsInterpreting Error Codes Microprocessor Mode Jumper Positioning Controls Configuration & AdjustmentsMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Controls Configuration & Adjustments Defrost Systems- DescribedDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSWater Flow Pressure Switch Adjustment Controls Configuration & AdjustmentsLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchWater Flow Pressure Switch Adjustment...continued Controls Configuration & AdjustmentsP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchWhat We Need to Know When You Call Us Installation DateCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL