Aquacal 100 owner manual Controls Configuration & Adjustments, Entering Service Menu

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Controls Configuration & Adjustments

Controls Configuration & Adjustments

Level-2 (Dealer-Service) Microprocessor Programming

(Includes Configuration for External Controllers)

Level-2 programming involves configuring the controller for specific site characteristics. To explain, this programming is where the controller is set to operate with, or without, an external controller; where sensor calibrations are performed; and where changes to other factory default parameters are made.

Before transferring use of the heater to the owner, the installer must insure the controller programming is compatible with any site-installed external controllers, and that the heater starts and operates per the manufacturer’s specifications.

Generally speaking, the installer’s main focus within Level-2 programming will be in configuring for external controller compatibility. And, unless instructed to do otherwise by the AquaCal Technical Support Group, the installer should not adjust sensor calibration or dead-band values.

CAUTION !

Failure to heed the following may result in equipment damage

and voiding of manufacturer’s warranty.

 

 

Heat pumps contain no owner-serviceable components. Owner-initiated adjustments, beyond the controller “LOC” code, must not be attempted. If adjustments are deemed necessary, the owner should contact installing dealer or AquaCal Customer Support at (800) 786-7751.

1.Entering Service Menu:

A.To enter the service menu, Simultaneously depress and hold both the [UP ARROW] and [DOWN ARROW] keys until [CF1] (Celsius / Fahrenheit) code appears. (Note: if “000” displays, the User Lock Code is enabled, and the ULC pass code must be entered before proceeding. See Owner-Level Operating Instructions, page-14: “User Lock Code Option [ULC].” If the owner’s ULC pass code is unknown, the factory default code “17” may be used to access controller programming.) Depress the [POOL/SPA] key four times to display [LOC], which is the entrance point for the Service Menu.

B.The [LOC] code allows service personnel the ability to enter and access code to enter the service menu. This includes the above-mentioned codes that have adjustable parameters in the software that may require calibration or adjustment. This section of the menu is intended for authorized factory service personnel only.

C.Using the [UP] and [DOWN] arrow keys scroll the displayed number to “50.”

D.Once the correct service code is displayed pressing the [POOL/SPA] key, one again, will allow access to the service menu.

E.The first service parameter displayed will be [dEL] (4 -minute time delay on make).

NOTE: Depressing the [POOL/SPA] key will save the displayed value in any menu parameter and advance to the next service menu parameter.

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Contents ATTENTION INSTALLER ModelsInstallation Guide 100Page TABLE OF CONTENTS CONTINUED TABLE OF CONTENTSWelcome efficient than gas, and, when comparedAquaCal’s factory-trainedservice staff is Tto theScroll Compressor Important Features of Your New Heat PumpThermoLink Heat Exchanger Digital ControllerNTERS HOW A HEAT PUMP WORKSA Heat Pump Does Not Make Heat… HEATSAFETY INFORMATION Water Chemistry Safety Refrigerant Circuit Service Only byWater Temperature Safety Notice Heater NOT Repairable by OwnerHEATING- QUICK START & STOP 1.Verify Electrical Power is Present at Heater4.Program Filter Pump Run Time HEATING-QUICKSTART & STOPcontinued3.To Begin Heating 5.Continuous Usage and Water Around HeaterControl Panel Layout HEATER CONTROLSControl Buttons, Indicator Lights, & Display HEATER CONTROLS...continued Operational & Programming Codes1.Applying Power to The Controller Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions Complete HEATER CONTROLS...continuedHEATER CONTROLS...continued Start Up & Setting Operating Controls4. Selecting Pool/Spa Thermostat Settings Owner-LevelProgramming Instructions...continuedOwner-LevelProgramming Instructions...continued Start Up & Setting Operating ControlsHEATER CONTROLS...continued B.De-Activatingthe User Lock Code ULC functionOwner-LevelProgramming Instructions...continued Start Up & Setting Operating ControlsHEATER CONTROLS...continued 9.Selecting Call-FlexPump Options CFOSafety During Cleaning Operations MAINTENANCEGeneral Maintenance OPERATIONAL RECOMMENDATIONSControl Water Chemistry MAINTENANCE& OPERATIONcontinuedMaintain Proper Water Flow RECOMMENDED WATER CHEMISTRY STANDARDSMAINTENANCE& OPERATIONcontinued Control Irrigation and Storm Run OffMaintain Proper Clearances Around Heater 100 & 120 MODELS 1- FTPool/Spa Blankets MAINTENANCE& OPERATIONcontinued Heating TipsHeating in Cooler Weather Pool and Spa Combination HeatingCalculating Initial Heating Time MAINTENANCE& OPERATIONcontinuedSurvival of Your Heater Follows Seasonal Use & Shut DownInformation Critical to the During the Swim SeasonMAINTENANCE& OPERATIONcontinued Winterizing ProcedureLOCATION OF EXTERNAL DRAIN PLUG MAINTENANCE& OPERATIONcontinued Planned Maintenance ProgramAquaCal Customer Support at Heat Pump Running but Not Heating TROUBLESHOOTINGHeat Pump Fails to Operate Water Coming from the Heat PumpProblem Problem Solved Solved TROUBLESHOOTING FLOWCHARTHeat Pump Fails to Operate STARTProblem Problem Solved Solved Heat Pump Running but Not HeatingTROUBLESHOOTING FLOWCHART Problem Problem Solved SolvedProblem Problem Solved Solved Water Coming from Heat PumpTROUBLESHOOTING FLOWCHART TESTINGPage SPECIFICDEALERINFORMATION FOLLOWS Installation SpecificationsControls Configuration Models 100DEALER-SPECIFICTABLE of CONTENTS CONTINUED DEALER-SPECIFICTABLE of CONTENTSElectrical Requirements Refrigerant Circuit Service Only by DATA PLATE NOMENCLATURESAFETY INFORMATION Notice Heater NOT Repairable by OwnerPhysical Characteristics SPECIFICATIONS100 & 120 MODELS 155 MODELS 100 - Heating Only Models Performance/Size/WeightWater/ElectricalRequirements 100 - Heat & Cool Models Reversing120AHDE 120 - Heating Only Models120 - Heat & Cool Models Reversing 120BHDE155AHDE 155 - Heating Only Models155 - Heat & Cool Models Reversing 155BHDEIndoorInstallation INSTALLATIONPlacement of Heater OutdoorInstallationEquipment Mounting Pad Requirements INSTALLATION- PLACEMENT OF HEATERcontinued Anchoring Heater to PadParts and Materials Plumbing RequirementsOverview In-LineChlorine FeedersPlumbing Schematic-FlowExceeding 70-GPM INSTALLATIONPlumbing Requirements Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing RequirementsGeneral Requirements Connecting External ControllersElectrical Requirements Code-SpecificRequirementsElectrical Requirements continued Sizing the Electrical ServiceAWord Concerning Ground-FaultProtection Reference the Equipment Data PlateLevel-2 Dealer-ServiceMicroprocessor Programming Controls Configuration & Adjustments1.Entering Service Menu 3.Configuring for External Controllers JAO or FS2 Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Perform calibration procedure as follows4. Water Sensor Calibration...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 5. Defrost Sensor Calibration dSC5.Defrost Sensor Calibration...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued 6.Spa Dead Band Differential dBSLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments7.Pool Dead Band Differential...continued Controls Configuration & Adjustments Microprocessor Level-2Set Up & Calibration CodesMicroprocessor Factory Default Settings Service Adjustable ParametersControls Configuration & Adjustments Troubleshooting Using Displayed CodesInterpreting Error Codes Mode Jumper Explained Microprocessor Mode Jumper PositioningControls Configuration & Adjustments Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments DEFROST CYCLE HEAT ONLY UNITS Controls Configuration & AdjustmentsDefrost Systems- Described DEFROST CYCLE HEAT & COOL UNITSLocate Water Pressure Switch and Identify Type Water Flow Pressure Switch AdjustmentControls Configuration & Adjustments To Adjust a “Len Gordon” SwitchP-2,Len Gordon Style Switch P-1,WPS Location Water Flow Pressure Switch Adjustment...continuedControls Configuration & Adjustments P-3,TecMark Style SwitchCONTACTING THE FACTORY What We Need to Know When You Call UsInstallation Date ModelPage 2737 24th St. North St. Petersburg, FL