Aquacal 100 owner manual Welcome, Tto the, Dear Owner, pump is of the highest, and is designed and

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Welcome

Welcome

Tto the

eam

Dear Owner:

Congratulations on your wise decision to make an AquaCal heat pump part of your home. Since 1981, AquaCal has maintained the worldwide lead in the manufacture of swimming pool & spa heat pumps. Your new heat pump is not only a great investment, but also the most cost effective method available for heating pools and spas. For example, your heat pump is up to 400% more

efficient than gas, and, when compared

 

“You can rest assured

to electric resistance heat, your heat

pump is nearly 600% more effective. You

knowing your new heat
can rest assured your new heat pump is

of the highest quality and efficiency, and

pump is of the highest
is designed and built to provide years of
quality and efficiency,

trouble-free operation.

Moreover, should you decide you would
and is designed and

like AquaCal to provide regular inspection

built to provide years

and maintenance of your heat pump—

of trouble-free
which we do recommend—you will find
AquaCal’s factory-trained service staff is
operation.”

the largest and most-qualified in the pool

& spa heat pump industry.

 

5

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Contents Installation Guide ModelsATTENTION INSTALLER 100Page TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDAquaCal’s factory-trainedservice staff is efficient than gas, and, when comparedWelcome Tto theThermoLink Heat Exchanger Important Features of Your New Heat PumpScroll Compressor Digital ControllerA Heat Pump Does Not Make Heat… HOW A HEAT PUMP WORKSNTERS HEATSAFETY INFORMATION Water Temperature Safety Refrigerant Circuit Service Only byWater Chemistry Safety Notice Heater NOT Repairable by Owner1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP3.To Begin Heating HEATING-QUICKSTART & STOPcontinued4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterControl Buttons, Indicator Lights, & Display HEATER CONTROLSControl Panel Layout Operational & Programming Codes HEATER CONTROLS...continuedOwner-LevelProgramming Instructions Complete Start Up & Setting Operating Controls1.Applying Power to The Controller HEATER CONTROLS...continued4. Selecting Pool/Spa Thermostat Settings Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOGeneral Maintenance MAINTENANCESafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMaintain Proper Water Flow MAINTENANCE& OPERATIONcontinuedControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSMaintain Proper Clearances Around Heater Control Irrigation and Storm Run OffMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTHeating in Cooler Weather MAINTENANCE& OPERATIONcontinued Heating TipsPool/Spa Blankets Pool and Spa Combination HeatingMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeInformation Critical to the Seasonal Use & Shut DownSurvival of Your Heater Follows During the Swim SeasonLOCATION OF EXTERNAL DRAIN PLUG Winterizing ProcedureMAINTENANCE& OPERATIONcontinued AquaCal Customer Support at Planned Maintenance ProgramMAINTENANCE& OPERATIONcontinued Heat Pump Fails to Operate TROUBLESHOOTINGHeat Pump Running but Not Heating Water Coming from the Heat PumpHeat Pump Fails to Operate TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved STARTTROUBLESHOOTING FLOWCHART Heat Pump Running but Not HeatingProblem Problem Solved Solved Problem Problem Solved SolvedTROUBLESHOOTING FLOWCHART Water Coming from Heat PumpProblem Problem Solved Solved TESTINGPage Controls Configuration Installation SpecificationsSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS Electrical Requirements DEALER-SPECIFICTABLE of CONTENTSCONTINUED SAFETY INFORMATION DATA PLATE NOMENCLATURERefrigerant Circuit Service Only by Notice Heater NOT Repairable by Owner100 & 120 MODELS 155 MODELS SPECIFICATIONSPhysical Characteristics Water/ElectricalRequirements Performance/Size/Weight100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heat & Cool Models Reversing 120 - Heating Only Models120AHDE 120BHDE155 - Heat & Cool Models Reversing 155 - Heating Only Models155AHDE 155BHDEPlacement of Heater INSTALLATIONIndoorInstallation OutdoorInstallationcontinued INSTALLATION- PLACEMENT OF HEATEREquipment Mounting Pad Requirements Anchoring Heater to PadOverview Plumbing RequirementsParts and Materials In-LineChlorine FeedersPlumbing Requirements INSTALLATIONPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing RequirementsElectrical Requirements Connecting External ControllersGeneral Requirements Code-SpecificRequirementsAWord Concerning Ground-FaultProtection Sizing the Electrical ServiceElectrical Requirements continued Reference the Equipment Data Plate1.Entering Service Menu Controls Configuration & AdjustmentsLevel-2 Dealer-ServiceMicroprocessor Programming Level-2Microprocessor Programming...continued Controls Configuration & Adjustments3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBS7.Pool Dead Band Differential...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Microprocessor Factory Default Settings Microprocessor Level-2Set Up & Calibration CodesControls Configuration & Adjustments Service Adjustable ParametersInterpreting Error Codes Troubleshooting Using Displayed CodesControls Configuration & Adjustments Controls Configuration & Adjustments Microprocessor Mode Jumper PositioningMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Defrost Systems- Described Controls Configuration & AdjustmentsDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSControls Configuration & Adjustments Water Flow Pressure Switch AdjustmentLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchControls Configuration & Adjustments Water Flow Pressure Switch Adjustment...continuedP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchInstallation Date What We Need to Know When You Call UsCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL