Aquacal 100 Microprocessor Mode Jumper Positioning, Controls Configuration & Adjustments

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Microprocessor Mode Jumper Positioning

Mode Jumper Explained Controls Configuration & Adjustments...

Microprocessor Mode Jumper Positioning

Mode Jumper Explained

The HP7R microprocessor is designed to operate as a Heat-Only or a Heating & Cooling controller.

The selection between the two choices is made through the positioning of a mode jumper contained on the microprocessor board. The position of the jumper is set at the factory, and is dependant upon the design of the heater being controlled. Heaters designed to heat only have the microprocessor mode jumper set in the heat-only mode; heaters capable of both heating and cooling (reversing) have their microprocessor mode jumpers set to permit control of both heating and cooling.

Important: The position of the mode jumper must match the capabilities of the heat pump. Simply placing the mode jumper to the heating and cooling position, with a heater designed to heat only, will not make a heat-only heater heat & cool. In fact, a mis-positioned mode jumper will cause heater control difficulties.

Verifying the Mode Jumper Position is Correct

1.Apply electrical power to the heater.

2.Review the available modes by repeatedly pressing the [MODE] key

A.Heat-Only Models: The [MODE] key functions should appear as: [OFF] and [HEA].

B.Heat-Cool Models (Icebreakers): The [MODE] key functions should appear as: [OFF], [HEA], [COO], and [AHC].

3.If the above modes do not display correctly for the heater being serviced, the selector jumper, located on the microprocessor PC board, is likely placed in the wrong position. To correct this condition, the jumper connections will need to be repositioned. See repositioning instructions, below.

Repositioning the Mode Jumper

Use this procedure if it is determined the mode jumper positioning is incorrect. The mode jumper is located on the microprocessor controller board, within the heater’s electrical enclosure.

WARNING !

Failure to heed the following may result in permanent injury or death.

This is NOT an owner or operator procedure. Repairs must not be attempted by untrained and/or unqualified individuals. Risk of Electrical Shock…Ensure all electrical power to the heater has been disconnected prior to removing the heater front access panel. Leave electrical power disconnected throughout the following jumper repositioning procedure.

1.To access the jumper, first remove the heater front entry panel; then, remove the metal cover from heater electrical enclosure. For layout details of the microprocessor control board, see figures on next page.

2.Locate the mode jumper in the upper right hand corner of the control board. If the jumper is found to be incorrectly positioned, gently disengage the jumper by pulling it directly away from the control board.

3.Per the figures on the following page, identify the correct location for the jumper, and gently reposition the jumper leaving one pin uncovered. Note: The jumper should cover two (2) pins: one always being the middle pin, and the other the correct pin for the features of the heat pump.

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Contents Installation Guide ModelsATTENTION INSTALLER 100Page TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDAquaCal’s factory-trainedservice staff is efficient than gas, and, when comparedWelcome Tto theThermoLink Heat Exchanger Important Features of Your New Heat PumpScroll Compressor Digital ControllerA Heat Pump Does Not Make Heat… HOW A HEAT PUMP WORKSNTERS HEATSAFETY INFORMATION Water Temperature Safety Refrigerant Circuit Service Only byWater Chemistry Safety Notice Heater NOT Repairable by Owner1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP3.To Begin Heating HEATING-QUICKSTART & STOPcontinued4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterControl Buttons, Indicator Lights, & Display HEATER CONTROLSControl Panel Layout Operational & Programming Codes HEATER CONTROLS...continuedOwner-LevelProgramming Instructions Complete Start Up & Setting Operating Controls1.Applying Power to The Controller HEATER CONTROLS...continued4. Selecting Pool/Spa Thermostat Settings Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOGeneral Maintenance MAINTENANCESafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMaintain Proper Water Flow MAINTENANCE& OPERATIONcontinuedControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSMaintain Proper Clearances Around Heater Control Irrigation and Storm Run OffMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTHeating in Cooler Weather MAINTENANCE& OPERATIONcontinued Heating TipsPool/Spa Blankets Pool and Spa Combination HeatingMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeInformation Critical to the Seasonal Use & Shut DownSurvival of Your Heater Follows During the Swim SeasonLOCATION OF EXTERNAL DRAIN PLUG Winterizing ProcedureMAINTENANCE& OPERATIONcontinued AquaCal Customer Support at Planned Maintenance ProgramMAINTENANCE& OPERATIONcontinued Heat Pump Fails to Operate TROUBLESHOOTINGHeat Pump Running but Not Heating Water Coming from the Heat PumpHeat Pump Fails to Operate TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved STARTTROUBLESHOOTING FLOWCHART Heat Pump Running but Not HeatingProblem Problem Solved Solved Problem Problem Solved SolvedTROUBLESHOOTING FLOWCHART Water Coming from Heat PumpProblem Problem Solved Solved TESTINGPage Controls Configuration Installation SpecificationsSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS Electrical Requirements DEALER-SPECIFICTABLE of CONTENTSCONTINUED SAFETY INFORMATION DATA PLATE NOMENCLATURERefrigerant Circuit Service Only by Notice Heater NOT Repairable by Owner100 & 120 MODELS 155 MODELS SPECIFICATIONSPhysical Characteristics Water/ElectricalRequirements Performance/Size/Weight100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heat & Cool Models Reversing 120 - Heating Only Models120AHDE 120BHDE155 - Heat & Cool Models Reversing 155 - Heating Only Models155AHDE 155BHDEPlacement of Heater INSTALLATIONIndoorInstallation OutdoorInstallationcontinued INSTALLATION- PLACEMENT OF HEATEREquipment Mounting Pad Requirements Anchoring Heater to PadOverview Plumbing RequirementsParts and Materials In-LineChlorine FeedersPlumbing Requirements INSTALLATIONPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing RequirementsElectrical Requirements Connecting External ControllersGeneral Requirements Code-SpecificRequirementsAWord Concerning Ground-FaultProtection Sizing the Electrical ServiceElectrical Requirements continued Reference the Equipment Data Plate1.Entering Service Menu Controls Configuration & AdjustmentsLevel-2 Dealer-ServiceMicroprocessor Programming Level-2Microprocessor Programming...continued Controls Configuration & Adjustments3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBS7.Pool Dead Band Differential...continued Controls Configuration & AdjustmentsLevel-2Microprocessor Programming...continued Microprocessor Factory Default Settings Microprocessor Level-2Set Up & Calibration CodesControls Configuration & Adjustments Service Adjustable ParametersInterpreting Error Codes Troubleshooting Using Displayed CodesControls Configuration & Adjustments Controls Configuration & Adjustments Microprocessor Mode Jumper PositioningMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Defrost Systems- Described Controls Configuration & AdjustmentsDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSControls Configuration & Adjustments Water Flow Pressure Switch AdjustmentLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchControls Configuration & Adjustments Water Flow Pressure Switch Adjustment...continuedP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchInstallation Date What We Need to Know When You Call UsCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL