Aquacal 100 owner manual Planned Maintenance Program, MAINTENANCE& OPERATIONcontinued

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Planned Maintenance Program

MAINTENANCE & OPERATION (continued)

Planned Maintenance Program

Just as you would have yearly service performed on your air-conditioning system, regular inspection and maintenance of your AquaCal heat pump will insure highest operating efficiencies—while also protecting your investment—potentially extending the useful life of your heat pump far beyond the warranty period. Our expertly trained factory service technicians offer comprehensive maintenance procedures designed to insure your heat pump–over the coming years—will continue to operate efficiently and reliably.

The 20-Point Planned Maintenance Service Includes the Following:

>Check Water Flow

>Clean Evaporator Coil

>Check Relay Contacts

>Check Capacitor Values

>Check Refrigerant Levels

>Clean Heat Pump Cabinet

>Check Fan Blade Clearances

>Check Flow/Pressure Switch

>Check Electrical Connections

>Check Proper Voltage To Unit

>Oil Fan Motor (As Applicable)

>Check Fan Motor Amperage Draw

>Check Pool & Spa Water Chemistry

>Check and Clean Condensate Drains

>Check Compressor Amperage Draw

>Check Water Pump Amperage Draw

>Acid Wash Source Coil (As Applicable)

>Check Air Temperature Change Through Evaporator

>Check Operating Controls and Temperature Sensors

>Check Water Temperature Change Through Condenser

We recommend all AquaCal heat pump owners take advantage of this annual service starting one year after the installation of the heater. You will be surprised at the minimal cost of this service– the service is very reasonably priced for what is included.

For further information, or to schedule Planned Maintenance Service, please contact

AquaCal Customer Support at: 1-800-786-7751.

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Contents Installation Guide ModelsATTENTION INSTALLER 100Page TABLE OF CONTENTS TABLE OF CONTENTS CONTINUEDAquaCal’s factory-trainedservice staff is efficient than gas, and, when comparedWelcome Tto theThermoLink Heat Exchanger Important Features of Your New Heat PumpScroll Compressor Digital ControllerA Heat Pump Does Not Make Heat… HOW A HEAT PUMP WORKSNTERS HEATSAFETY INFORMATION Water Temperature Safety Refrigerant Circuit Service Only byWater Chemistry Safety Notice Heater NOT Repairable by Owner1.Verify Electrical Power is Present at Heater HEATING- QUICK START & STOP3.To Begin Heating HEATING-QUICKSTART & STOPcontinued4.Program Filter Pump Run Time 5.Continuous Usage and Water Around HeaterControl Panel Layout HEATER CONTROLSControl Buttons, Indicator Lights, & Display Operational & Programming Codes HEATER CONTROLS...continuedOwner-LevelProgramming Instructions Complete Start Up & Setting Operating Controls1.Applying Power to The Controller HEATER CONTROLS...continued4. Selecting Pool/Spa Thermostat Settings Start Up & Setting Operating ControlsHEATER CONTROLS...continued Owner-LevelProgramming Instructions...continuedHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued B.De-Activatingthe User Lock Code ULC functionHEATER CONTROLS...continued Start Up & Setting Operating ControlsOwner-LevelProgramming Instructions...continued 9.Selecting Call-FlexPump Options CFOGeneral Maintenance MAINTENANCESafety During Cleaning Operations OPERATIONAL RECOMMENDATIONSMaintain Proper Water Flow MAINTENANCE& OPERATIONcontinuedControl Water Chemistry RECOMMENDED WATER CHEMISTRY STANDARDSMaintain Proper Clearances Around Heater Control Irrigation and Storm Run OffMAINTENANCE& OPERATIONcontinued 100 & 120 MODELS 1- FTHeating in Cooler Weather MAINTENANCE& OPERATIONcontinued Heating TipsPool/Spa Blankets Pool and Spa Combination HeatingMAINTENANCE& OPERATIONcontinued Calculating Initial Heating TimeInformation Critical to the Seasonal Use & Shut DownSurvival of Your Heater Follows During the Swim SeasonMAINTENANCE& OPERATIONcontinued Winterizing ProcedureLOCATION OF EXTERNAL DRAIN PLUG MAINTENANCE& OPERATIONcontinued Planned Maintenance ProgramAquaCal Customer Support at Heat Pump Fails to Operate TROUBLESHOOTINGHeat Pump Running but Not Heating Water Coming from the Heat PumpHeat Pump Fails to Operate TROUBLESHOOTING FLOWCHARTProblem Problem Solved Solved STARTTROUBLESHOOTING FLOWCHART Heat Pump Running but Not HeatingProblem Problem Solved Solved Problem Problem Solved SolvedTROUBLESHOOTING FLOWCHART Water Coming from Heat PumpProblem Problem Solved Solved TESTINGPage Controls Configuration Installation SpecificationsSPECIFICDEALERINFORMATION FOLLOWS Models 100DEALER-SPECIFICTABLE of CONTENTS CONTINUED DEALER-SPECIFICTABLE of CONTENTSElectrical Requirements SAFETY INFORMATION DATA PLATE NOMENCLATURERefrigerant Circuit Service Only by Notice Heater NOT Repairable by OwnerPhysical Characteristics SPECIFICATIONS100 & 120 MODELS 155 MODELS Water/ElectricalRequirements Performance/Size/Weight100 - Heating Only Models 100 - Heat & Cool Models Reversing120 - Heat & Cool Models Reversing 120 - Heating Only Models120AHDE 120BHDE155 - Heat & Cool Models Reversing 155 - Heating Only Models155AHDE 155BHDEPlacement of Heater INSTALLATIONIndoorInstallation OutdoorInstallationcontinued INSTALLATION- PLACEMENT OF HEATEREquipment Mounting Pad Requirements Anchoring Heater to PadOverview Plumbing RequirementsParts and Materials In-LineChlorine FeedersPlumbing Requirements INSTALLATIONPlumbing Schematic-FlowExceeding 70-GPM Plumbing Schematics-Flow20 to 70-GPMWater IN & OUT Connections- Typical Plumbing Schematics-Flow20 to 70-GPMINSTALLATION Plumbing RequirementsElectrical Requirements Connecting External ControllersGeneral Requirements Code-SpecificRequirementsAWord Concerning Ground-FaultProtection Sizing the Electrical ServiceElectrical Requirements continued Reference the Equipment Data PlateLevel-2 Dealer-ServiceMicroprocessor Programming Controls Configuration & Adjustments1.Entering Service Menu Level-2Microprocessor Programming...continued Controls Configuration & Adjustments3.Configuring for External Controllers JAO or FS2 Perform calibration procedure as followsLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments4. Water Sensor Calibration...continued 5. Defrost Sensor Calibration dSCLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments5.Defrost Sensor Calibration...continued 6.Spa Dead Band Differential dBSLevel-2Microprocessor Programming...continued Controls Configuration & Adjustments7.Pool Dead Band Differential...continued Microprocessor Factory Default Settings Microprocessor Level-2Set Up & Calibration CodesControls Configuration & Adjustments Service Adjustable ParametersControls Configuration & Adjustments Troubleshooting Using Displayed CodesInterpreting Error Codes Controls Configuration & Adjustments Microprocessor Mode Jumper PositioningMode Jumper Explained Verifying the Mode Jumper Position is CorrectControls Configuration & Adjustments Defrost Systems- Described Controls Configuration & AdjustmentsDEFROST CYCLE HEAT ONLY UNITS DEFROST CYCLE HEAT & COOL UNITSControls Configuration & Adjustments Water Flow Pressure Switch AdjustmentLocate Water Pressure Switch and Identify Type To Adjust a “Len Gordon” SwitchControls Configuration & Adjustments Water Flow Pressure Switch Adjustment...continuedP-2,Len Gordon Style Switch P-1,WPS Location P-3,TecMark Style SwitchInstallation Date What We Need to Know When You Call UsCONTACTING THE FACTORY ModelPage 2737 24th St. North St. Petersburg, FL