Grizzly G0634Z manual Cutting Jointer and Planer, 43 or

Page 56

Cutting (Jointer and Planer)

Symptom

 

 

Possible Cause

Possible Solution

 

 

 

 

 

 

Excessive

snipe

1.

Outfeed table is set too low.

1.

Align outfeed table with cutterhead knife at top dead

(gouge

 

in the

end

 

 

 

center (Page 18).

of the board that is

2.

Operator pushing down on trailing end of

2.

Reduce/eliminate downward pressure on trailing end

uneven with the rest

 

workpiece.

 

of workpiece.

of the cut).

 

 

 

 

 

 

3.

Workpiece is not supported as it leaves the

3.

Support the workpiece as it leaves the outfeed end

 

 

 

 

 

 

 

 

 

 

 

planer.

 

of the planer.

 

 

 

 

 

 

Workpiece

stops/

1.

Taking too heavy of a cut.

1.

Take a lighter cut.

slows in the middle

2.

Table not parallel with head casting.

2.

Adjust the table so it is parallel to the head casting

of the cut.

 

 

 

 

 

(Page 50).

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Pitch and glue build up on planer compo-

3.

Clean the internal cutterhead components with a

 

 

 

 

 

 

nents.

 

pitch/resin dissolving solvent.

 

 

 

 

 

Chipping (consistent

1.

Knots or conflicting grain direction in wood.

1.

Inspect workpiece for knots and grain direction; only

pattern).

 

 

 

 

 

 

use clean stock.

 

 

 

 

 

2.

Nicked or chipped knife or carbide insert.

2.

Replace the knife or rotate/replace affected insert

 

 

 

 

 

 

 

 

(Page 43 or 45).

 

 

 

 

 

3.

Taking too deep of a cut.

3.

Take a smaller depth of cut. (Always reduce cutting

 

 

 

 

 

 

 

 

depth when surface planing or working with hard

 

 

 

 

 

 

 

 

woods.)

 

 

 

 

 

 

 

 

Fuzzy grain.

 

 

1.

Wood may have high moisture content or

1.

Check moisture content and allow to dry if moisture

 

 

 

 

 

 

surface wetness.

 

is too high.

 

 

 

 

 

 

2.

Dull knives or inserts.

2.

Rotate/replace the knives or inserts (Page 43 or

 

 

 

 

 

 

 

 

45).

 

 

 

 

 

 

 

Long lines or ridges

1.

Nicked or chipped knives or inserts(s).

1.

Replace or

offset knives or rotate/replace inserts

that run

along

the

 

 

 

(Page 43 or

45).

length of the board

 

 

 

 

 

Uneven

knife

or

1.

Knives not adjusted at even heights in the

1.

Adjust the knives so they are set up evenly in the

insert

marks, wavy

 

cutterhead.

 

cutterhead (Page 43).

surface,

or

chatter

2.

Carbide inserts not installed evenly.

2.

Make sure carbide inserts do not have debris under

marks

across

the

 

 

 

them; make sure inserts are torqued down evenly.

face of the board.

 

 

 

3.

Worn cutterhead bearings.

3.

Replace cutterhead bearings.

 

 

 

 

 

 

 

 

 

 

 

Glossy

surface.

1.

Knives or carbide inserts are dull.

1.

Rotate/replace the knives or inserts (Page 43 or

(Planer)

 

 

 

 

 

 

45).

 

 

 

 

 

 

2.

Cutting depth too shallow.

2.

Increase the depth of cut.

 

 

 

 

 

 

Chip Marks

(incon-

1.

Chips aren't being properly expelled from

1.

Use a dust collection system

sistent

pattern).

 

the cutterhead.

 

 

 

(Planer)

 

 

 

 

 

 

 

 

Board edge is con-

1.

Board not held with even pressure on infeed

1.

Hold board with even pressure as it moves over the

cave or convex after

 

and outfeed table during cut.

 

cutterhead.

 

jointing. (Jointer)

2.

Board started too uneven.

2.

Take partial cuts to remove the extreme high spots

 

 

 

 

 

 

 

 

 

 

 

 

 

before doing a full pass.

 

 

 

 

 

3.

Board has excessive bow or twist along its

3.

Surface plane one face so there is a good surface to

 

 

 

 

 

 

length.

 

position against the fence.

 

 

 

 

 

4.

Insufficient number of passes.

4.

It may take 3 to 5 passes to achieve a perfect edge,

 

 

 

 

 

 

 

 

depending on starting condition of board and depth

 

 

 

 

 

 

 

 

of cut.

 

 

 

 

 

 

 

 

 

 

 

-38-

G0633/G0634 Jointer/Planer Combo Machine

Image 56
Contents Machine Inventory G0634Z only FigureTo rotate or change a carbide insert Replacing Carbide Inserts G0634ZTools Needed Qty Machine Data Sheet Cutting Capacities Planer Stand Assembly Stand Parts List DescriptionTable Assembly Cutterhead & Motor Cutterhead & Motor Parts List DescriptionDrive Assembly Breakdown Planer Table Limit Switch Fence/Guard Fence/Guard Parts List PR01M EXT Retaining Ring 10MMSafety Labels and Cosmetic Parts H9893-Carbide Inserts 10 Pack AccessoriesH4978 T20446 H4979 JOINTER/PLANER Combination Machine Page Table of Contents Foreword Contact InfoG0633/G0634 Jointer/Planer Combo Machine G0633/G0634 Jointer/Planer Combo Machine G0633/G0634 Jointer/Planer Combo Machine G0633/G0634 Jointer/Planer Combo Machine Identification G0634 identification and controlsG0633/G0634 Jointer/Planer Combo Machine G0633/G0634 Jointer/Planer Combo Machine Additional Safety Instructions for Jointers Additional Safety Instructions for Planers 220V Operation Amperage DrawCircuit Requirements Plug/Receptacle Type GroundingSet Up Safety Items Needed for SetupUnpacking Description QtyCommon Components Qty Jointer/Planer Assembly Not shown InventoryG0633 only Figure G0634 only FigureHardware Recognition Chart Clean Up Placement LocationSite Considerations Floor LoadMoving & Placing Base Unit Front and right rear lifting hole LocationsSetting Outfeed Table Height To install the cutterhead guardCutterhead Guard To set the outfeed table heightTo connect a dust collection hose Knife Setting GaugeDust Collection Test Run To test run the machineRecommended Adjustments Tighten V-BeltsOperation Safety OperationsPage Jointer-Planer Conversion To set up the machine for planer operationsBasic Planer Controls To change the machine for jointer opera- tions Planer dust port in down positionStock Inspection and Requirements Correct and incorrect grain alignment To cutterhead jointerSquaring Stock Thickness Planer Specific RulesSurface Planing To surface plane on the jointerEdge Jointing To edge joint on the jointerBevel Cutting To bevel cut on the jointerBasic Planer Operation Basic steps of operating the planer are as followsAccessories H1302 H4979 H4977Belts CleaningSchedule Lubrication Roller chainsPage Table Jointer TroubleshootingMotor & Electrical Cutting Jointer and Planer 43 orChecking/Adjusting Jointer Table Parallelism Checking Outfeed Table ParallelismTo correct outfeed table parallelism Correcting Outfeed Table to Cutterhead ParallelismChecking Infeed Table Parallelism Infeed Table to Cutterhead Parallelism on Adjusting Jointer Table ParallelismTo adjust the jointer table parallelism To inspect the knives with a straightedge To inspect the knives with the knife setting gaugeInspecting Knives G0633 Only Adjusting/Replacing Knives G0633 To adjust/replace the knives Replacing Carbide Inserts G0634 Calibrating Depth Scale Pulley AlignmentTo calibrate the depth scale To align the pulleysSetting Fence Stops To set the 90˚ fence stopTo set the 45 fence stop Adjusting Table Lock LeversTo adjust the table lock levers Adjusting Gibs To adjust the table gibsTable Parallelism Adjustments To adjust the table parallelismPlaner Table Parallelism Table Parallelism InspectionTo adjust feed roller spring tension Spring TensionAnti-Kickback Fingers G0633/G0634 magnetic switch Electrical ComponentsWiring Diagram Stand Assembly Parts Breakdown Frame Table Assembly Parts Breakdown & List Cutterhead & Motor Breakdown Planer Dust Port Drive Assembly Breakdown & List Planer Table Breakdown & List Limit Switch Breakdown & List Fence/Guard Breakdown & List Fence/Guard List PR01M EXT Retaining Ring 10MM801 800 806 807 803 805 808 809 810 Warranty and Returns Page Page