Carrier 58HDV installation instructions Installation Instructions

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58HDV

Direct Vent 4---Way Multipoise

Condensing Gas Furnace

95% Downflow / Horizontal Orientations

93.5% Upflow Orientation

Installation Instructions

Special Venting Requirements for Installations in Canada

Installation in Canada must conform to the requirements of CSA B149 code. Vent systems must be composed of pipe, fittings, cements, and primers listed to ULC S636. The special vent fittings and accessory concentric vent termination kits and accessory external drain trap have been certified to ULC S636 for use with those IPEX PVC vent components which have been certified to this standard. In Canada, the primer and cement must be of the same manufacturer as the vent system - IPEX System 636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and IPEX System 636, PVC Cement for Flue Gas Venting, rated Class IIA, 65 deg C. must be used with this venting system - do not mix primers and cements from one manufacturer with a vent system from a different manufacturer. Follow the manufacturer’s instructions in the use of primer and cement and never use primer or cement beyond its expiration date.

The safe operation, as defined by ULC S636, of the vent system is based on following these installation instructions, the vent system manufacturer’s installation instructions, and proper use of primer and cement. All fire stop and roof flashing used with this system must be UL listed material. Acceptability under Canadian standard CSA B149 is dependent upon full compliance with all installation instructions. Under this standard, it is recommended that the vent system be checked once a year by qualified service personnel.

The authority having jurisdiction (gas inspection authority, municipal building department, fire department, etc) should be consulted before installation to determine the need to obtain a permit.

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CERTIFIED

Consignes spéciales pour l’installation de ventillation au Canada

L’installation faite au Canada doit se conformer aux exigences du code CSA B149. Ce systême de ventillation doit se composer de tuyaux, raccords, ciments et apprêts conformes au ULC S636. La tuyauterie de ventillation des gaz, ses accessoires, le terminal concentrique mural ainsi que l’ensemble du drain de condensat extérieur ont été certifiés ULCS 636 pour l’application des composantes IPEX PVC qui sont certifiées à ce standard. Au Canada l’apprêt et le ciment doivent être du même manufacturier que le systême de ventillation - IPEX Système 636, Apprêt PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz et IPEX Système 636, ciment pour PVC pour conduit en évacuation des gaz, évalué CLASSE IIA, 65 deg. C. doit ëtre utilisé avec ce systèeme d’évacuation - ne pas mélanger l’apprêt et le ciment d’un manufacturier avec le systême de ventillation d’un autre manufacturier. Bien suivre les indications du manufacturier lors de l’utilisation de l’apprêt et du ciment et ne pas utiliser ceux-ci si la date d’expiration est atteinte.

L’opération sécuritaire, tel que définit par ULC S636, du système de ventilation est basé sur les instructions d’installation suivantes, ainsi que l’usage approprié de l’apprêt et ciment. Tout arrët feu et solin de toit utilisés avec ce système doivent être des matériaux listés UL. L’acceptation du standard Canadien CSA B419 est directement relié à l’installation conforme aux instructions ci- haut mentionnées. Le standard Canadien recommande l’ inspection par un personel qualifié et ce, une fois par année.

Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs en bâtiments, département des incendies, etc) devraient être consultées avant l’installation afin de déterminer si un permis est requis.

TABLE OF CONTENTS

PAGE IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . 2 SAFE INSTALLATION REQUIREMENTS . . . . . . . . . . . . . . . 3 COMBUSTION & VENTILATION AIR . . . . . . . . . . . . . . . . . . 8 CONCENTRIC TERMINATION . . . . . . . . . . . . . . . . . . . . . . . 31 GAS SUPPLY & PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 DUCTWORK & FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 CHECKS & ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . 42 FURNACE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 44 SEQUENCE OF OPERATION & DIAGNOSTICS . . . . . . . . . 46

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Contents Installation Instructions Required Notice for Massachusetts Installations CUT Hazard Furnace Reliability HazardFIRE, EXPLOSION, and Asphyxiation Hazard Winter Shutdown Frozen Water Pipe HazardWater Damage to Property Hazard Installation Requirements Installation PositionsLocation and Clearances Carbon Monoxide Poisoning HazardHorizontal Furnace Installation Furnace Installation ConsiderationsCondensate Trap and Drain Lines LevelingDimensions and Clearances Knock Outs Air Openings and Connecting DuctsOutdoor Combustion Air Method Requirements Confined Space InstallationIndoor Combustion Air Unconfined Space Venting and Combustion Air Check Ventilation AirMake the Following Check Dual Certified Direct or Non- Direct Vent For Two Pipe Installation Direct VentContaminated Combustion Air Sizing Combustion Air and Vent Pipe Combustion Air and Vent Piping Insulation GuidelinesSingle Piping only Vent Termination ClearancesDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Frozen and Burst Water Pipe Hazard Condensate Drain TrapOnly Upflow Installations Top Vent See FigSide View Upflow Installations Vent through Left-Side See FigPVC All Models Vent through Right-Side See FigExhaust Downflow Left-Side Vent and Trap See FigDownflow Right-Side Vent and Trap Downflow Right-Side Vent and Trap See FigExhaust Horizontal Left through Top See FigInlet Horizontal Left-Side Vent See FigHorizontal Right through Top Horizontal Right through Top See FigExhaust Horizontal Right-Side Vent See FigCombustion Air Pipe Connection Direct Vent Connecting Vent and Combustion Air PipingVent Pipe Connection Joining Pipe and Fittings Connecting Vent Pipes and TerminationHorizontal Termination Vertical Termination Using Exterior RisersVent Termination Shielding Multi Vent Termination ClearancesConcentric Vent and Combustion-Air Vertical & Horizontal Termination Concentric Vent TerminationCarbon Monoxide POISONING, Fire and Explosion Hazard 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Gas Supply Requirements Gas Piping RequirementsFire and Explosion Hazard Fire HazardTypical Gas Piping for Upflow Electrical Operation HazardPropane Conversion High Altitude Air Pressure SwitchGeneral Derating Rules Additional Propane Connection RequirementsElectrical SHOCK, Fire or Explosion Hazard Changing Orifices for High AltitudeFinal Gas Piping Check Power Supply WiringJunction Box J- Box Relocation Thermostat HeatingOptional Equipment CoolingFurnace Control Fuse Tap Select Interface BoardConnections InstallationSizing InsulationFilters Filter Installation using Filter RackAddition Of Air Conditioning Subbase for Combustible Floor Combustible Floor InstallationStartup Manifold Gas Pressure AdjustmentsGas Supply Pressure Natural Gas Input Rating Check Temperature Rise CheckMain Burner Flame Check Continuous- Fan using G Blower AdjustmentsHard Wired Continuous Fan Operation Changing Blower SpeedOn = OFF = High Cooling Y1 & Y/Y2 or Y/Y2 Request Low Cooling Y1 RequestContinuous Circulating Fan G Request Heating Request with Gas Shut Off Furnace Control Board Diagnostic Codes See FigWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI
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