Carrier 58HDV Combustible Floor Installation, Subbase for Combustible Floor

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Note: The three(3) screws in the top panel of the furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downflow installation

1.Position plenum through the floor and set the furnace over the opening in the floor. If necessary, grout around the base to seal air leaks between the base and the floor.

Combustible Floor Installation

!WARNING

FIRE HAZARD

Failure to install unit on noncombustible subbase could result in personal injury, death, and/or property damage.

Place furnace on noncombustible subbase on downflow applications, unless installing on non- combustible flooring. The noncombustible subbase also must be used on downflow applications in addition to a coil box installation.

Subbase for Combustible Floor

NOTE: The three(3) screws in the top panel of the furnace next to the duct flange MUST be removed to provide serviceability of the primary heat exchangers in the downflow installation

Note: When using the subbase for combustible floors, the discharge air duct flanges on the furnace MUST be broken down to provide proper fit up to the subbase. Use duct pliers to bend the duct flanges flat onto the furnace casing. DO NOT bend the duct flanges inward (toward the heat exchangers) as air flow restrictions may occur.

The Subbase for Combustible Floors MUST be used when a downflow furnace is set on a combustible floor, even when the furnace is installed on a coil box.

1.Cut the opening in the floor according to Table 9. The hole in the floor must be cut to the dimensions listed in Table 9 since the base is equipped with locating tabs that center the base over the opening.

The opening in the base is 11/4(31.8mm) shorter and 11/8(28.6mm) narrower than the recommended size of the opening in the floor. This is done to maintain clearance between the floor and the plenum.

2.Fabricate the plenum to the dimensions given in Table 9. Note that the dimensions given are outside dimensions.

3.Set the base over the opening in the floor, centering it over the opening. Fasten the base to the floor with screws or nails. See Fig. 47, 48, and 49.

4.Drop the plenum through the opening in the base. The flange of the plenum should rest on top of the subbase.

58HDV

 

Table 9

 

Subbases for Combustible Floors Dimensions -- in(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sub-base for

 

 

Sub-base for Combustible

Opening In Floor

 

Opening In

Typical Plenum

 

Combustible Floors

 

 

 

Floor Dimensions

 

 

Base For Plenum

Dimensions

 

 

 

 

 

 

 

 

 

Part Number

 

H*

 

J*

K**

L

M

N

 

P

R

S

T

 

Furnace Only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KGASB0301P01

 

195/16

 

283/4

183/16

16(406.4)

161/4

181/4

 

15 (381)

171/8

15 (381)

171/8

 

 

 

 

(490.5)

 

(730.3)

(462)

 

(412.8)

(463.6)

 

 

(435.6)

 

(435.6)

 

KGASB0401P02

 

2215/16

 

283/4

2113/16

16(406.4)

161/4

217/8

 

15 (381)

193/4

15 (381)

193/4

 

 

 

 

(582.6)

 

(730.3)

(554)

 

(412.8)

(555.6)

 

 

(501.7)

 

(501.7)

 

KGASB0801P06

 

2411/16

 

283/4

239/16

16(406.4)

161/4

235/8

 

15 (381)

221/2

15 (381)

221/2

 

 

 

 

(627.1)

 

(730.3)

(598.5)

 

(412.8)

(600.1)

 

 

(571.5)

 

(571.5)

 

Subbase for Coil Box

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KGASB0501P03

 

193/8

 

209/16

183/16

161/16

161/4

181/4

 

15 (381)

171/8

15 (381)

171/8

 

 

(181.1)

 

(522.3)

(462)

(408)

(412.8)

(463.6)

 

(435.6)

(435.6)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

KGASB0601P04

 

23 (284.2)

209/16

2113/16

161/16

161/4

217/8

 

15 (381)

193/4

15 (381)

193/4

 

 

 

 

 

 

(522.3)

(554)

(408)

(412.8)

(555.6)

 

 

(501.7)

 

(501.7)

 

KGASB0701P05

 

243/4

 

209/16

239/16

161/16

161/4

235/8

 

15 (381)

221/2

15 (381)

221/2

 

 

 

 

(628.7)

 

(522.3)

(598.5)

(408)

(412.8)

(600.1)

 

 

(571.5)

 

(571.5)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*

Outside Dimension

 

 

 

 

 

 

 

 

 

 

 

 

 

**

Base Spacer Side To Side

 

 

 

 

 

 

 

 

 

 

 

 

 

Conversion: 1 in = 25.4 mm

41

Image 41
Contents Installation Instructions Required Notice for Massachusetts Installations FIRE, EXPLOSION, and Asphyxiation Hazard Furnace Reliability HazardCUT Hazard Water Damage to Property Hazard Frozen Water Pipe HazardWinter Shutdown Installation Requirements Installation PositionsLocation and Clearances Carbon Monoxide Poisoning HazardHorizontal Furnace Installation Furnace Installation ConsiderationsCondensate Trap and Drain Lines LevelingDimensions and Clearances Outdoor Combustion Air Method Air Openings and Connecting DuctsKnock Outs Requirements Confined Space InstallationIndoor Combustion Air Unconfined Space Make the Following Check Ventilation AirVenting and Combustion Air Check Contaminated Combustion Air For Two Pipe Installation Direct VentDual Certified Direct or Non- Direct Vent Sizing Combustion Air and Vent Pipe Combustion Air and Vent Piping Insulation GuidelinesSingle Piping only Vent Termination ClearancesDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Frozen and Burst Water Pipe Hazard Condensate Drain TrapOnly Upflow Installations Top Vent See FigSide View Upflow Installations Vent through Left-Side See FigPVC All Models Vent through Right-Side See FigExhaust Downflow Left-Side Vent and Trap See FigDownflow Right-Side Vent and Trap Downflow Right-Side Vent and Trap See FigExhaust Horizontal Left through Top See FigInlet Horizontal Left-Side Vent See FigHorizontal Right through Top Horizontal Right through Top See FigExhaust Horizontal Right-Side Vent See FigVent Pipe Connection Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Direct Vent Horizontal Termination Connecting Vent Pipes and TerminationJoining Pipe and Fittings Vertical Termination Using Exterior RisersVent Termination Shielding Multi Vent Termination ClearancesConcentric Vent and Combustion-Air Carbon Monoxide POISONING, Fire and Explosion Hazard Concentric Vent TerminationVertical & Horizontal Termination 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Gas Supply Requirements Gas Piping RequirementsFire and Explosion Hazard Fire HazardTypical Gas Piping for Upflow Electrical Operation HazardPropane Conversion High Altitude Air Pressure SwitchGeneral Derating Rules Additional Propane Connection RequirementsElectrical SHOCK, Fire or Explosion Hazard Changing Orifices for High AltitudeFinal Gas Piping Check Power Supply WiringJunction Box J- Box Relocation Thermostat HeatingOptional Equipment CoolingFurnace Control Fuse Tap Select Interface BoardConnections InstallationSizing InsulationAddition Of Air Conditioning Filter Installation using Filter RackFilters Subbase for Combustible Floor Combustible Floor InstallationGas Supply Pressure Manifold Gas Pressure AdjustmentsStartup Main Burner Flame Check Temperature Rise CheckNatural Gas Input Rating Check Continuous- Fan using G Blower AdjustmentsHard Wired Continuous Fan Operation Changing Blower SpeedOn = OFF = Continuous Circulating Fan G Request Low Cooling Y1 RequestHigh Cooling Y1 & Y/Y2 or Y/Y2 Request Heating Request with Gas Shut Off Furnace Control Board Diagnostic Codes See FigWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI