Carrier 58HDV Installation Positions, Location and Clearances, Installation Requirements

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INSTALLATION

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or death.

This furnace can NOT be common vented or connected to any type B, BW or L vent or vent connector, nor to any portion of a factory-built or masonry chimney. If this furnace is replacing a previously common-vented furnace, it may be necessary to resize the existing vent and chimney to prevent oversizing

problems for the other remaining appliance(s). See Venting and Combustion Air Check in Gas Vent Installation section. This furnace MUST be vented to the outside.

Installation Positions

This furnace can be installed in an upflow, horizontal (either left or right) or downflow airflow position. DO NOT install this furnace on its back. For the upflow position, the return air ductwork can be attached to either the left or right side panel and/or the bottom. For horizontal and downflow positions, the return air ductwork must be attached to the bottom. The return air ductwork must never be attached to the back of the furnace.

Location and Clearances

1.Refer to Fig. 1 for typical installation and basic connecting parts required. Refer to Fig. 4 for typical horizontal direct vent installation and basic connecting parts required. Supply and return air plenums and duct are also required.

2.If furnace is a replacement, it is usually best to install the fur- nace where the old one was. Choose the location or evaluate the existing location based upon the minimum clearance and furnace dimensions (Fig. 2).

!CAUTION

FROZEN AND BURST PIPE HAZARD

Failure to follow this caution may result in property damage.

Special precautions MUST be made is installing furnace in an area which may drop below freezing. This can cause improper operation or damage to equipment. If furnace environment has the potential of freezing, the drain trap and drain line must be protected. The use of electric heat tape or RV antifreeze is recommended for these installations. (See “Condensate Trap Freeze Protection Section”)

 

Aluminum or non--rusting shield recommended.

*8(203.2mm) Min.

(See Vent Termination Shielding for dimensions).

 

Coupling on ends of

20(6.1m) Max.

 

 

exhaust pipe. Total

in same

 

Inlet Pipe

pipe & coupling out-

atmospheric

(not used on

side structure = 8

zone

Single Pipe

(203.2mm)

 

 

model)

 

Vent Pipes MUST be

AIR

 

DISCHARGE

20(6.1m) Max.

supported

 

*8(203.2mm) Min.

Horizontally and

 

 

 

Vertically

 

in same atmospheric zone

 

 

*Increase minimum from 8(203.2mm) to 18(457.2mm) for cold climates (sus- tained temperatures 0° F (- 17° C) and below for 24 or more consecutive hours).

25--23--33

A07700

Fig. 1 - Typical Upflow Installation

 

See Vent Termination

Coupling on inside

 

Shielding in Vent Section.

 

and outside of wall to

 

 

 

*8Min. (203 mm)

restrain vent pipe

Inlet Pipe

 

20Max. in same (6 M)

8Min. (203 mm)

(not used on

atmospheric zone

Single Pipe

 

 

 

model)

 

 

Vent Pipes MUST

 

be supported Horizon-

*8Min. (203 mm)

tally and Vertically

20Max. (6.1 M)

 

in same

 

atmospheric zone

 

25--23--33a

* Increase minimum from 8to 18(203 to 457 mm) for cold climates (sustained temperatures

0°F ( - 1 8 °C ) and ) below for 24 or more consecutive hours).

 

A07762

Fig. 2 - Typical Downflow Installation

Installation Requirements

1.Install furnace level.

2.This furnace is NOT to be used for temporary heat of buildings or structures under construction.

3.Install furnace as centralized as practical with respect to the heat distribution system.

4.Install the vent pipes as short as practical, and in accordance to these instructions. (See Vent and Combustion Air Piping section).

5.Maintain clearance for fire safety and servicing. A front clearance of 24(609.6mm) required and 30(762mm) recommended for access to the burner, controls and filter. See clearance requirements in Fig. 4.

6.Use a raised base for upflow furnace if the floor is damp or wet at times.

7.For downflow installations, non combustible subbase must be used under the furnace unless installation is on a non combustible floor surface. This requirement applies even when a coil box or cabinet is used.

58HDV

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Contents Installation Instructions Required Notice for Massachusetts Installations FIRE, EXPLOSION, and Asphyxiation Hazard Furnace Reliability HazardCUT Hazard Water Damage to Property Hazard Frozen Water Pipe HazardWinter Shutdown Installation Requirements Installation PositionsLocation and Clearances Carbon Monoxide Poisoning HazardHorizontal Furnace Installation Furnace Installation ConsiderationsCondensate Trap and Drain Lines LevelingDimensions and Clearances Outdoor Combustion Air Method Air Openings and Connecting DuctsKnock Outs Requirements Confined Space InstallationIndoor Combustion Air Unconfined Space Make the Following Check Ventilation AirVenting and Combustion Air Check Contaminated Combustion Air For Two Pipe Installation Direct VentDual Certified Direct or Non- Direct Vent Sizing Combustion Air and Vent Pipe Combustion Air and Vent Piping Insulation GuidelinesSingle Piping only Vent Termination ClearancesDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Frozen and Burst Water Pipe Hazard Condensate Drain TrapOnly Upflow Installations Top Vent See FigSide View Upflow Installations Vent through Left-Side See FigPVC All Models Vent through Right-Side See FigExhaust Downflow Left-Side Vent and Trap See FigDownflow Right-Side Vent and Trap Downflow Right-Side Vent and Trap See FigExhaust Horizontal Left through Top See FigInlet Horizontal Left-Side Vent See FigHorizontal Right through Top Horizontal Right through Top See FigExhaust Horizontal Right-Side Vent See FigVent Pipe Connection Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Direct Vent Horizontal Termination Connecting Vent Pipes and TerminationJoining Pipe and Fittings Vertical Termination Using Exterior RisersVent Termination Shielding Multi Vent Termination ClearancesConcentric Vent and Combustion-Air Carbon Monoxide POISONING, Fire and Explosion Hazard Concentric Vent TerminationVertical & Horizontal Termination 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Gas Supply Requirements Gas Piping RequirementsFire and Explosion Hazard Fire HazardTypical Gas Piping for Upflow Electrical Operation HazardPropane Conversion High Altitude Air Pressure SwitchGeneral Derating Rules Additional Propane Connection RequirementsElectrical SHOCK, Fire or Explosion Hazard Changing Orifices for High AltitudeFinal Gas Piping Check Power Supply WiringJunction Box J- Box Relocation Thermostat HeatingOptional Equipment CoolingFurnace Control Fuse Tap Select Interface BoardConnections InstallationSizing InsulationAddition Of Air Conditioning Filter Installation using Filter RackFilters Subbase for Combustible Floor Combustible Floor InstallationGas Supply Pressure Manifold Gas Pressure AdjustmentsStartup Main Burner Flame Check Temperature Rise CheckNatural Gas Input Rating Check Continuous- Fan using G Blower AdjustmentsHard Wired Continuous Fan Operation Changing Blower SpeedOn = OFF = Continuous Circulating Fan G Request Low Cooling Y1 RequestHigh Cooling Y1 & Y/Y2 or Y/Y2 Request Heating Request with Gas Shut Off Furnace Control Board Diagnostic Codes See FigWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI