Carrier 58HDV Changing Orifices for High Altitude, Electrical SHOCK, Fire or Explosion Hazard

Page 36

58HDV

Table 7

NATURAL GAS MANIFOLD PRESSURE (in wc) 20,000 BTU per burner

 

 

 

 

 

 

 

 

 

 

 

 

 

MEAN ELEVATION ABOVE SEA LEVEL ft(m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATING

0 to 2000

 

2001 to 3000{

3001 to 4000

4001 to 5000

5001 to 6000

6001 to 7000

7001 to 8000

VALUE at

(0 to 609.6)

(609.9 to 914.4){

(914.7 to 1219.2)

(1219.5 to 1524)

(1524.3 to 1828.8)

(1829.1 to 2133.6)

(2133.9 to 2438.4)

ALTITUDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Orifice

Manifold

Orifice

Manifold

Orifice

Manifold

Orifice

Manifold

Orifice

Manifold

Orifice

Manifold

Orifice

Manifold

BTU/CU.

No.

Pressure

No.

Pressure

No.

Pressure

No.

Pressure

No.

Pressure

No.

Pressure

No.

Pressure

FT.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HI

 

LO

 

HI

LO

 

HI

LO

 

HI

LO

 

HI

LO

 

HI

LO

 

HI

LO

700

----

----

 

----

----

----

----

----

----

----

----

----

----

----

----

----

----

----

----

44

3.7

1.8

725

----

----

 

----

----

----

----

----

----

----

----

----

----

----

----

----

44

3.7

1.8

44

3.4

1.7

750

----

----

 

----

----

----

----

----

----

----

----

----

----

----

----

----

44

3.5

1.7

44

3.2

1.6

775

----

----

 

----

----

----

----

----

----

----

----

----

----

44

3.5

1.7

44

3.2

1.6

46

3.8

1.9

800

----

----

 

----

----

----

----

----

----

----

44

3.6

1.8

44

3.3

1.6

45

3.7

1.8

46

3.6

1.7

825

----

----

 

----

----

----

----

44

3.7

1.8

44

3.4

1.7

45

3.8

1.8

46

3.6

1.8

47

3.8

1.9

850

----

----

 

----

----

----

----

44

3.5

1.7

44

3.2

1.6

46

3.7

1.8

46

3.4

1.7

47

3.6

1.7

875

----

----

 

----

44

3.5

1.7

44

3.3

1.6

46

3.8

1.9

46

3.5

1.7

47

3.7

1.8

48

3.8

1.9

900

----

----

 

----

44

3.3

1.6

45

3.7

1.8

46

3.6

1.8

47

3.8

1.8

47

3.5

1.7

48

3.6

1.8

925

44

3.7

 

1.8

44

3.2

1.5

46

3.7

1.8

46

3.4

1.7

47

3.6

1.8

48

3.7

1.8

48

3.4

1.7

950

44

3.5

 

1.7

45

3.6

1.8

46

3.5

1.7

47

3.7

1.8

47

3.4

1.7

48

3.5

1.7

49

3.8

1.9

975

44

3.3

 

1.6

46

3.6

1.8

47

3.8

1.9

47

3.5

1.7

48

3.7

1.8

48

3.4

1.6

49

3.6

1.8

1000

44

3.2

 

1.6

46

3.4

1.7

47

3.6

1.8

48

3.8

1.8

48

3.5

1.7

49

3.8

1.8

49

3.4

1.7

1050

46

3.6

 

1.8

47

3.5

1.7

48

3.7

1.8

48

3.4

1.7

49

3.7

1.8

----

----

----

----

----

----

1100

47

3.8

 

1.8

48

3.7

1.8

48

3.4

1.7

49

3.7

1.8

----

----

----

----

----

----

----

----

----

Conversion:

1 in wc = 249 Pa

 

 

 

 

 

 

 

Bold- indicates factory orifice size.

 

 

 

 

 

NOTE: Propane data is based on 1.53 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI Z223.1-2006/NFPA 54-2006 or National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-05.

In the USA, derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA.

{In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 (609.6 to 1371.6m) above sea level. Use the 2001 to 3000 (609.9 to 914.4m) column in Table 7 and Table 8.

Table 8

PROPANE GAS MANIFOLD PRESSURE (in wc) 20,000 BTU per burner

 

 

 

 

 

 

 

 

 

 

 

MEAN ELEVATION FEET ABOVE SEA LEVEL ft(m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HEATING VALUE

0 to 2000

2001 to 3000{

3001 to 3999

4001 to 5000

5001 to 6000

6001 to 7000

7001 to 8000

at ALTITUDE

(0 to 609.6)

(609.9 to

(914.7 to

(1219.5 to 1524)

(1524.3 to

(1829.1 to

(2133.9 to

BTU/CU. FT.

 

 

 

914.4){

1219.2)

 

 

 

1828.8)

2133.6)

2438.4)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hi

 

Lo

Hi

 

Lo

Hi

 

Lo

Hi

 

Lo

Hi

 

Lo

Hi

 

Lo

Hi

 

Lo

2500

10.0

 

4.9

8.9

 

4.4

8.4

 

4.1

10.0

 

4.9

10.0

 

4.9

10.0

 

4.9

10.0

 

4.9

Orifice Size

#55

 

 

#55

 

#55

 

#56

 

#56

#56

 

 

#56

Conversion: 1 in wc = 249 Pa

NOTE: Propane data is based on 1.53 specific gravity. For fuels with different specific gravity consult the National Fuel Gas Code ANSI

Z223.1-2006/NFPA 54-2006 or National Standard of Canada, Natural Gas and Propane Installation Code CSA B149.1-05.

In the USA, derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA.

{In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 (609.6 to 1371.6m) above sea level. Use the 2001 to 3000 (609.9 to 914.4m) column in Table 7 and Table 8.

The burner orifice part numbers are as follows:

Orifice

Part #

Orifice

Part #

 

 

 

 

 

 

41

333730--

701

42

333730--

702

 

 

 

 

 

 

43

333730--

703

44

333730--

704

 

 

 

 

 

 

45

333730--

705

46

333730--

709

 

 

 

 

 

 

47

333730--

710

48

333730--

711

 

 

 

 

 

 

49

333730--

712

54

333730--

706

 

 

 

 

 

 

55

333730--

707

56

333730--

708

 

 

 

 

 

 

Changing Orifices for High Altitude

!WARNING

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to follow this warning could result in personal injury, death, and/or property damage.

Turn OFF electric power (at disconnect) and gas supply (at manual valve in gas line) when installing orifices. Installation of orifices requires a qualified service technician.

NOTE: Main burner orifices can be changed for high altitudes.

1.Disconnect gas line from gas valve.

2.Remove manifold from furnace.

3.Remove the orifices from the manifold and replace them with properly sized orifices.

4.Tighten orifices so it is seated and gas tight. (See Fig. 39.)

36

Image 36
Contents Installation Instructions Required Notice for Massachusetts Installations Furnace Reliability Hazard CUT HazardFIRE, EXPLOSION, and Asphyxiation Hazard Frozen Water Pipe Hazard Winter ShutdownWater Damage to Property Hazard Installation Positions Installation RequirementsLocation and Clearances Carbon Monoxide Poisoning HazardFurnace Installation Considerations Horizontal Furnace InstallationCondensate Trap and Drain Lines LevelingDimensions and Clearances Air Openings and Connecting Ducts Knock OutsOutdoor Combustion Air Method Confined Space Installation RequirementsIndoor Combustion Air Unconfined Space Ventilation Air Venting and Combustion Air CheckMake the Following Check For Two Pipe Installation Direct Vent Dual Certified Direct or Non- Direct VentContaminated Combustion Air Combustion Air and Vent Piping Insulation Guidelines Sizing Combustion Air and Vent PipeVent Termination Clearances Single Piping onlyDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Condensate Drain Trap Frozen and Burst Water Pipe HazardUpflow Installations Top Vent See Fig OnlyUpflow Installations Vent through Left-Side See Fig Side ViewAll Models Vent through Right-Side See Fig PVCDownflow Left-Side Vent and Trap See Fig ExhaustDownflow Right-Side Vent and Trap See Fig Downflow Right-Side Vent and TrapHorizontal Left through Top See Fig ExhaustHorizontal Left-Side Vent See Fig InletHorizontal Right through Top See Fig Horizontal Right through TopHorizontal Right-Side Vent See Fig ExhaustConnecting Vent and Combustion Air Piping Combustion Air Pipe Connection Direct VentVent Pipe Connection Connecting Vent Pipes and Termination Joining Pipe and FittingsHorizontal Termination Using Exterior Risers Vertical TerminationVent Termination Shielding Multi Vent Termination ClearancesConcentric Vent and Combustion-Air Concentric Vent Termination Vertical & Horizontal TerminationCarbon Monoxide POISONING, Fire and Explosion Hazard 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Gas Piping Requirements Gas Supply RequirementsFire and Explosion Hazard Fire HazardElectrical Operation Hazard Typical Gas Piping for UpflowHigh Altitude Air Pressure Switch Propane ConversionGeneral Derating Rules Additional Propane Connection RequirementsChanging Orifices for High Altitude Electrical SHOCK, Fire or Explosion HazardPower Supply Wiring Final Gas Piping CheckJunction Box J- Box Relocation Thermostat HeatingCooling Optional EquipmentFurnace Control Fuse Tap Select Interface BoardInstallation ConnectionsSizing InsulationFilter Installation using Filter Rack FiltersAddition Of Air Conditioning Combustible Floor Installation Subbase for Combustible FloorManifold Gas Pressure Adjustments StartupGas Supply Pressure Temperature Rise Check Natural Gas Input Rating CheckMain Burner Flame Check Blower Adjustments Continuous- Fan using GHard Wired Continuous Fan Operation Changing Blower SpeedOn = OFF = Low Cooling Y1 Request High Cooling Y1 & Y/Y2 or Y/Y2 RequestContinuous Circulating Fan G Request Furnace Control Board Diagnostic Codes See Fig Heating Request with Gas Shut OffWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI