Carrier 58HDV Propane Conversion, General Derating Rules, High Altitude Air Pressure Switch

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Use elbows and 3(76 mm) pipe nipple to connect valve to piping when using left side gas pipe entry.

Propane low pressure switch.

 

Manual shut- off

 

valve

Drip Leg and Union, Union* should be outside the cabinet.

Manual shut--off valve MUST be upstream of dripleg, union,

and furnace.

 

*Union may be installed inside the cabinet when necessary

Gas Pipe Grommet

(Single Pipe)

because of clearances.

 

Alternative installation

A09206

58HDV

Fig. 38 - Typical Gas Piping for Downflow

Additional Propane Connection Requirements

1.Have a licensed Propane gas dealer make all connections at storage tank and check all connections from tank to furnace.

2.If copper tubing is used, it MUST comply with limitation set in National Fuel Gas Code or CGA codes.

3.Two-stage regulation of Propane gas is recommended.

Propane Conversion

An accessory kit shall be used to convert to propane gas use, see the furnace rating plate for the Propane conversion accessory kit part number.

!WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in personal injury or death.

A Propane conversion accessory kit is required when operating the furnace with Propane gas.

General Derating Rules

1.These furnaces may be used at full input rating when installed at altitudes up to 2,000(609.6m). When installed above 2,000(609.6m), the input must be decreased 2% (Natural) or 4% (Propane) for each 1000above sea level in the USA. In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes 2000to 4500(609.6 to 1371.6m) above sea level.

2.For operation with natural gas at altitudes above 2,000(609.6m), orifice change and/or manifold pressure adjustments may be required for the gas supplied. First consult your local gas supplier, then refer to or Table 7 for required pressure change and/or orifice change for high altitudes.

*Based on mid---range of elevation.

3.For operation with Propane gas, gas orifices MUST be changed and manifold pressure MUST be maintained as per Table 8. Orifices can be ordered through your distributor. See Fig. 39.

4.In cases where Table 7 is not applicable, eg. alternate input rate application, refer to above table for required high altitude input rate.

High Altitude Input Rate =

Nameplate Sea Level Input Rate x (Multiplier)*{

Elevation

High Altitude

Multiplier

ft (m)

Natural Gas

 

Propane Gas

 

 

 

 

2001′ - 3000′

0.95

 

0.90

(609.9 -- 914.4){

 

 

 

 

 

 

 

 

3001′ - 4000′

0.93

 

0.86

(914.7 -- 1219.2)

 

 

 

 

 

 

 

 

4001′ - 5000′

0.91

 

0.82

(1219.5 -- 1524)

 

 

 

 

 

 

 

 

5001′ - 6000′

0.89

 

0.78

(1524.3 -- 1828.8)

 

 

 

 

 

 

 

 

6001′ - 7000′

0.87

 

0.74

(1829.1 -- 2133.6)

 

 

 

 

 

 

 

 

7001′ - 8000′

0.85

 

0.70

(2133.9 -- 2438.4)

 

 

 

 

 

 

 

 

High Altitude Air Pressure Switch

Altitudes over 4,000(1219.2m) may require a different air pressure switch than the one installed at the factory. Check parts list for pressure switch and consult your distributor for part number and availability. In Canada, provincial codes may govern installation of switch. Check with governing authorities.

*In the USA, derating of these furnaces at 2% (Natural Gas) and 4% (Propane Gas) has been tested and design-certified by CSA. {In Canada, the input rating must be derated 5% (Natural Gas) and 10% (Propane Gas) for altitudes of 2,000 to 4,500 (609.6 to 1371.6m) above sea level. Use the 2001 to 3000 (609.9 to 914.4 m) column in Table 7 and Table 8.

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Contents Installation Instructions Required Notice for Massachusetts Installations FIRE, EXPLOSION, and Asphyxiation Hazard Furnace Reliability HazardCUT Hazard Water Damage to Property Hazard Frozen Water Pipe HazardWinter Shutdown Carbon Monoxide Poisoning Hazard Installation PositionsInstallation Requirements Location and ClearancesLeveling Furnace Installation ConsiderationsHorizontal Furnace Installation Condensate Trap and Drain LinesDimensions and Clearances Outdoor Combustion Air Method Air Openings and Connecting DuctsKnock Outs Requirements Confined Space InstallationIndoor Combustion Air Unconfined Space Make the Following Check Ventilation AirVenting and Combustion Air Check Contaminated Combustion Air For Two Pipe Installation Direct VentDual Certified Direct or Non- Direct Vent Sizing Combustion Air and Vent Pipe Combustion Air and Vent Piping Insulation GuidelinesSingle Piping only Vent Termination ClearancesDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Frozen and Burst Water Pipe Hazard Condensate Drain TrapOnly Upflow Installations Top Vent See FigSide View Upflow Installations Vent through Left-Side See FigPVC All Models Vent through Right-Side See FigExhaust Downflow Left-Side Vent and Trap See FigDownflow Right-Side Vent and Trap Downflow Right-Side Vent and Trap See FigExhaust Horizontal Left through Top See FigInlet Horizontal Left-Side Vent See FigHorizontal Right through Top Horizontal Right through Top See FigExhaust Horizontal Right-Side Vent See FigVent Pipe Connection Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Direct Vent Horizontal Termination Connecting Vent Pipes and TerminationJoining Pipe and Fittings Multi Vent Termination Clearances Using Exterior RisersVertical Termination Vent Termination ShieldingConcentric Vent and Combustion-Air Carbon Monoxide POISONING, Fire and Explosion Hazard Concentric Vent TerminationVertical & Horizontal Termination 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Fire Hazard Gas Piping RequirementsGas Supply Requirements Fire and Explosion HazardTypical Gas Piping for Upflow Electrical Operation HazardAdditional Propane Connection Requirements High Altitude Air Pressure SwitchPropane Conversion General Derating RulesElectrical SHOCK, Fire or Explosion Hazard Changing Orifices for High AltitudeThermostat Heating Power Supply WiringFinal Gas Piping Check Junction Box J- Box RelocationTap Select Interface Board CoolingOptional Equipment Furnace Control FuseInsulation InstallationConnections SizingAddition Of Air Conditioning Filter Installation using Filter RackFilters Subbase for Combustible Floor Combustible Floor InstallationGas Supply Pressure Manifold Gas Pressure AdjustmentsStartup Main Burner Flame Check Temperature Rise CheckNatural Gas Input Rating Check Changing Blower Speed Blower AdjustmentsContinuous- Fan using G Hard Wired Continuous Fan OperationOn = OFF = Continuous Circulating Fan G Request Low Cooling Y1 RequestHigh Cooling Y1 & Y/Y2 or Y/Y2 Request Heating Request with Gas Shut Off Furnace Control Board Diagnostic Codes See FigWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI