Carrier 58HDV Connecting Vent Pipes and Termination, Joining Pipe and Fittings

Page 28

58HDV

Rubber Coupling

Vent Pipe

(Top Panel Exit)

& Clamps

 

Vent Pipe

NOTE: The 90° elbow is approved

for use inside the furnace ONLY.

 

°

Elbow

Vent Fitting

90

& Clamps

 

 

 

 

Combustion

 

 

Blower

Vent Extension

Pipe (Side Panel

Exit)

SIDE VIEW

Rotate downward

Tee

5

°

°

 

 

to 10

NOTE: Built--in channel will be angled 5° to 10° also.

A07714

Fig. 21 - Proper Sealing Procedure for Combustion Blower

Joining Pipe and Fittings

SEE VENT AND COMBUSTION AIR PIPING, Vent and Combustion Air Piping Guidelines in this manual for applicable ASTM Standards for vent materials.

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to follow this warning could result in personal injury or death.

Do NOT use solvent cement that has become curdled, lumpy or thickened and do NOT thin. Observe precautions printed on containers. For applications below 32_F (0_C), use only low temperature type solvent cement. Poor joints may lead to disconnected or leaking vent pipe joints allowing carbon monoxide to enter the living space.

1.Cut pipe end square, remove ragged edges and burrs. Chamfer end of pipe, then clean fitting, socket and pipe joint of all dirt, grease, or moisture.

NOTE: Stir the solvent cement frequently while using. Use a natural bristle brush or the dauber supplied with the cement. The proper brush size is one inch.

2.After checking pipe and socket for proper fit, wipe socket and pipe with cleaner-primer. Apply a liberal coat of primer to inside surface of socket and outside of pipe. Do NOT allow primer to dry before applying cement.

3.Apply a thin coat of cement evenly in the socket. Quickly apply a heavy coat of cement to the pipe end and insert pipe into fittings with a slight twisting movement until it bottoms out.

NOTE: Cement MUST be fluid while inserting pipe. If NOT, recoat pipe.

4.Hold the pipe in the fitting for 30 seconds to prevent the tapered socket from pushing the pipe out of the fitting.

5.Wipe all excess cement from the joint with a rag. Allow 15 minutes before handling. Cure time varies according to fit, temperature and humidity.

Connecting Vent Pipes and Termination

NOTE: Combustion air intake and vent MUST terminate in the same atmospheric pressure zone. If installation is in a cold climate (sustained temperatures 0°F (-17°C) and below for 24 or more consecutive hours), increase the minimum distance between vent pipe and air intake from 8(203.2mm) to 18(457.2mm).

!WARNING

CARBON MONOXIDE POISONING HAZARD

Failure to properly vent this furnace could result in personal injury or death.

Maintain a minimum of 36(914.4mm) between combustion air inlet and clothes dryer vent. Terminate the combustion air intake as far as possible from any air conditioner, heat pump, swimming pool, swimming pool pumping, chlorinator or filtration unit.

1.Install all couplings, nipples and elbows using proper procedures for Joining Pipe and Fittings and maintain spacing between vent and combustion air piping as indicated in Fig. 22through 30.

8” (203.2mm)* MIN.

*18(457.2mm) Minimum for

20’ (6.1m) MAX

 

cold climates [sustained 0_F

 

(- 17_C) and below for 24 or

 

more consecutive hours]

 

8” (203.2mm) MIN.

12 ” (304.8mm) MIN.

GRADE LEVEL

 

OR

25--00--05F

SNOW LEVEL

A07715

Fig. 22 - Sidewall Termination 12” (304.8 mm) or More Above

Snow Level or Grade Level

Horizontal Termination

1.Cut two holes. 21/2(63.5mm) for 2(50.mm) pipe, 3(76.2mm) for 21/2(63.5mm) pipe, or 31/2(88.9mm) for 3

(76.2mm) pipe. Do NOT make the holes oversized, or it will be necessary to add a sheet metal or plywood plate on the outside with the correct size hole in it.

2.Check hole sizes by making sure it is smaller than the couplings or elbows that will be installed on the outside. The couplings or elbows MUST prevent the pipe from being pushed back through the wall.

3.Extend vent pipe and combustion air pipe through the wall 3/4(19.1mm) to 1(25.4mm) and seal area between pipe and wall.

4.Install the couplings, nipple and termination elbows as shown and maintain spacing between vent and combustion air piping as indicated in Fig. 22 and Fig. 23.

A metal shield is recommended 18x 18(457.2mm x 457.2mm) min. or 18(457.2mm) min. diameter around the vent termination at the exterior wall to protect the house exterior materials from flue product or condensation (freezing) damage.

28

Image 28
Contents Installation Instructions Required Notice for Massachusetts Installations CUT Hazard Furnace Reliability HazardFIRE, EXPLOSION, and Asphyxiation Hazard Winter Shutdown Frozen Water Pipe HazardWater Damage to Property Hazard Installation Positions Installation RequirementsLocation and Clearances Carbon Monoxide Poisoning HazardFurnace Installation Considerations Horizontal Furnace InstallationCondensate Trap and Drain Lines LevelingDimensions and Clearances Knock Outs Air Openings and Connecting DuctsOutdoor Combustion Air Method Confined Space Installation RequirementsIndoor Combustion Air Unconfined Space Venting and Combustion Air Check Ventilation AirMake the Following Check Dual Certified Direct or Non- Direct Vent For Two Pipe Installation Direct VentContaminated Combustion Air Combustion Air and Vent Piping Insulation Guidelines Sizing Combustion Air and Vent PipeVent Termination Clearances Single Piping onlyDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Condensate Drain Trap Frozen and Burst Water Pipe HazardUpflow Installations Top Vent See Fig OnlyUpflow Installations Vent through Left-Side See Fig Side ViewAll Models Vent through Right-Side See Fig PVCDownflow Left-Side Vent and Trap See Fig ExhaustDownflow Right-Side Vent and Trap See Fig Downflow Right-Side Vent and TrapHorizontal Left through Top See Fig ExhaustHorizontal Left-Side Vent See Fig InletHorizontal Right through Top See Fig Horizontal Right through TopHorizontal Right-Side Vent See Fig ExhaustCombustion Air Pipe Connection Direct Vent Connecting Vent and Combustion Air PipingVent Pipe Connection Joining Pipe and Fittings Connecting Vent Pipes and TerminationHorizontal Termination Using Exterior Risers Vertical TerminationVent Termination Shielding Multi Vent Termination ClearancesConcentric Vent and Combustion-Air Vertical & Horizontal Termination Concentric Vent TerminationCarbon Monoxide POISONING, Fire and Explosion Hazard 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Gas Piping Requirements Gas Supply RequirementsFire and Explosion Hazard Fire HazardElectrical Operation Hazard Typical Gas Piping for UpflowHigh Altitude Air Pressure Switch Propane ConversionGeneral Derating Rules Additional Propane Connection RequirementsChanging Orifices for High Altitude Electrical SHOCK, Fire or Explosion HazardPower Supply Wiring Final Gas Piping CheckJunction Box J- Box Relocation Thermostat HeatingCooling Optional EquipmentFurnace Control Fuse Tap Select Interface BoardInstallation ConnectionsSizing InsulationFilters Filter Installation using Filter RackAddition Of Air Conditioning Combustible Floor Installation Subbase for Combustible FloorStartup Manifold Gas Pressure AdjustmentsGas Supply Pressure Natural Gas Input Rating Check Temperature Rise CheckMain Burner Flame Check Blower Adjustments Continuous- Fan using GHard Wired Continuous Fan Operation Changing Blower SpeedOn = OFF = High Cooling Y1 & Y/Y2 or Y/Y2 Request Low Cooling Y1 RequestContinuous Circulating Fan G Request Furnace Control Board Diagnostic Codes See Fig Heating Request with Gas Shut OffWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI