Carrier 58HDV Heating Request with Gas Shut Off, Furnace Control Board Diagnostic Codes See Fig

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NOTE 5) If a new Heating request arrives while the control is waiting for the Heat Fan Off Delay time to expire, the FCB will wait for the selected Heat Fan Off Delay, and then start a new heating cycle.

Heating (W1 & W2) Request (two- stage thermostat operation, SW1 DIP switch #3 must be in ON position) (see furnace wiring diagram):

24VAC signals applied to W1 terminal of FCB.

SSame response as single stage thermostat operation described above except the burners, inducer, and blower will not go to high heat rate, and High Heat Fan speed unless a W2 signal is applied.

24VAC signal applied to W1 and W2 terminals of FCB.

SSame light-off routine as described for the signal stage thermostat operation except burners light at High Heat rate, the inducer remains on high speed after ignition, and the FCB will delay High Heat blower operation for the 30-second High Heat Fan On Delay.

NOTE 6) The FCB responds without delay to the presence or loss of W2 (with W1 constant). W1 & W2 result in high inducer, High Heat rate, and High Heat Fan speed. W1 only results in low speed inducer, Low Heat rate, and Low Heat Fan speed.

Heating Request with Gas Shut Off:

24 VAC signals applied to W1 terminal of FCB.

The FCB will attempt 4 cycles for ignition then go to soft lockout for 3 hours, and then try for ignition again as long as the heat call remains. Power reset will clear lockout.

SInducer motor turns on at high speed.

SFollowing a 15 second prepurge delay after the low pressure switch closes, the igniter begins warm up. S The igniter glows red-hot for 22 seconds, then turns off. The FCB flashes error code 6.

S The igniter stays off for 17 seconds, then begins to warm up again.

S The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6. S The igniter stays off for 17 seconds, then begins to warm up again.

S The igniter glows red hot for 22 seconds then turns off. The FCB continues flashing error code 6. S The igniter stays off for 17 seconds, then begins to warm up again.

S The igniter glows red hot for 22 seconds then turns off. The FCB proceeds to soft lockout. Stops flashing error code 6, and begins flashing error code 6 + 1.

S The inducer motor de-energizes 15 seconds after error code 6 + 1 starts flashing.

Furnace Control Board Diagnostic Codes (See Fig. 55):

OFF

=

24VAC or 115VAC is off, fuse is open

Heartbeat

=

Normal operation or no previous Diagnostic Code

ON SOLID

=

Soft Lockout - Furnace Control Error (1 hr delay) If code repeats immediately following

 

 

 

power reset then replace control

1

Flash

=

Not used

2

Flashes

=

Pressure switch(es) closed when should be open

3

Flashes

=

Low pressure switch open when should be closed

4

Flashes

=

Limit or flame roll-out switch open (less than 2 minutes)

5

Flashes

=

Flame sensed out of sequence

6

Flashes

=

Failure to ignite or flame sense lost while running

6

+ 1 Flashes

=

Soft Lockout - Max of four trials for ignition reached (3 hr delay)

7

Flashes

=

Limit or flame roll-out switch open longer than 2 minutes (1 hr delay) (roll-out switch

 

 

 

requires manual reset)

8

Flashes

=

Permanent Lockout - Gas valve relay contact stuck closed or miswired gas valve (power

 

 

 

reset only)

9

Flashes

=

High pressure switch open when should be closed

10 Flashes

=

Improper transformer phasing on twinned applications or improper line voltage polarity.

*If status code recall is needed, briefly (2-3 seconds) remove then reconnect one limit switch wire (main or rollout) to display last stored status code. Do not remove power or blower door before initiating status code recall or code will be lost. Code is automatically cleared after 72 hours or upon power reset.

*Proper flame sense microamps: 0.7 microamps D.C. minimum, 2.0 - 4.0 microamps nominal

NOTE 7) Continuous blower selection DIP 10 and 11 will cause the blower to run in high cooling speed for all low cooling (Y1) calls. Continuous blower DIP settings of 00 and 01 will allow low cooling (Y1) calls to operate normally.

SHUMIDIFIER - The 24VAC HUM is energized when the low pressure switch closes on a call for heat. The 115V HUM (called HUM on Control) is energized when the inducer is energized.

SELECTRONIC AIR CLEANER - EAC is energized when there is a blower speed call. It is NOT energized when blower operates in the hard-wired continuous fan mode.

58HDV

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Contents Installation Instructions Required Notice for Massachusetts Installations FIRE, EXPLOSION, and Asphyxiation Hazard Furnace Reliability HazardCUT Hazard Water Damage to Property Hazard Frozen Water Pipe HazardWinter Shutdown Carbon Monoxide Poisoning Hazard Installation PositionsInstallation Requirements Location and ClearancesLeveling Furnace Installation ConsiderationsHorizontal Furnace Installation Condensate Trap and Drain LinesDimensions and Clearances Outdoor Combustion Air Method Air Openings and Connecting DuctsKnock Outs Requirements Confined Space InstallationIndoor Combustion Air Unconfined Space Make the Following Check Ventilation AirVenting and Combustion Air Check Contaminated Combustion Air For Two Pipe Installation Direct VentDual Certified Direct or Non- Direct Vent Sizing Combustion Air and Vent Pipe Combustion Air and Vent Piping Insulation GuidelinesSingle Piping only Vent Termination ClearancesDirect Vent Termination Clearance Other than Direct Vent Termination Clearance Frozen and Burst Water Pipe Hazard Condensate Drain TrapOnly Upflow Installations Top Vent See FigSide View Upflow Installations Vent through Left-Side See FigPVC All Models Vent through Right-Side See FigExhaust Downflow Left-Side Vent and Trap See FigDownflow Right-Side Vent and Trap Downflow Right-Side Vent and Trap See FigExhaust Horizontal Left through Top See FigInlet Horizontal Left-Side Vent See FigHorizontal Right through Top Horizontal Right through Top See FigExhaust Horizontal Right-Side Vent See FigVent Pipe Connection Connecting Vent and Combustion Air PipingCombustion Air Pipe Connection Direct Vent Horizontal Termination Connecting Vent Pipes and TerminationJoining Pipe and Fittings Multi Vent Termination Clearances Using Exterior RisersVertical Termination Vent Termination ShieldingConcentric Vent and Combustion-Air Carbon Monoxide POISONING, Fire and Explosion Hazard Concentric Vent TerminationVertical & Horizontal Termination 40,000, 50,000, 60,000, & 75,000 Btuh Furnaces Fire Hazard Gas Piping RequirementsGas Supply Requirements Fire and Explosion HazardTypical Gas Piping for Upflow Electrical Operation HazardAdditional Propane Connection Requirements High Altitude Air Pressure SwitchPropane Conversion General Derating RulesElectrical SHOCK, Fire or Explosion Hazard Changing Orifices for High AltitudeThermostat Heating Power Supply WiringFinal Gas Piping Check Junction Box J- Box RelocationTap Select Interface Board CoolingOptional Equipment Furnace Control FuseInsulation InstallationConnections SizingAddition Of Air Conditioning Filter Installation using Filter RackFilters Subbase for Combustible Floor Combustible Floor InstallationGas Supply Pressure Manifold Gas Pressure AdjustmentsStartup Main Burner Flame Check Temperature Rise CheckNatural Gas Input Rating Check Changing Blower Speed Blower AdjustmentsContinuous- Fan using G Hard Wired Continuous Fan OperationOn = OFF = Continuous Circulating Fan G Request Low Cooling Y1 RequestHigh Cooling Y1 & Y/Y2 or Y/Y2 Request Heating Request with Gas Shut Off Furnace Control Board Diagnostic Codes See FigWiring Diagram Thermostat Wiring Guide No Connection SINGLE-STAGE Thermostat TWO-STAGE Catalog No 58HDV---01SI