New Buck Corporation 20 Room Heater manual Masonry Insert Installation Installation Precautions

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SECTION II

MASONRY INSERT INSTALLATION

INSTALLATION PRECAUTIONS

Extensive field and laboratory testing has shown that catalytic stoves perform best as fireplace inserts when:

1.A direct connect kit is used to connect the stove exhaust outlet directly to the masonry flue of the fireplace when flue liner size is approximately the same size as the heater flue gas exit. A rain cap is also recommended to keep flue dry thus allowing a hotter draft.

NFPA 211 CODE: The National Fire Protection Association code requires all fireplace insert heaters to be positively connected from the heater to the flue liner (subject to State and Local codes in your area).

2.An equivalent sized flue liner is installed when the flue liner size is larger than the heater flue gas exit. Connection must be from stove exhaust outlet extending the full height of the chimney and must include a rain cap.

3.Location of chimney is interior (not on an outside wall).

Satisfactory results have been reported with installations other than as listed above. However, as all chimneys draw differently, problems with performance may be encountered if steps are not taken to keep the chimney hot. A draft between .03 and .06 inches of water is recommended for proper catalytic operation.

Use the following to complete the installation of the unit as an insert:

Kit #FP20

INSTALLATION (Fireplace Insert)

FIGURE 1

FIREPLACE INSERT

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Contents Page Table of Contents Page Operating Controls Room Heater FeaturesCatalyst Equipped Catalyst WarrantyAchieving Catalytic LIGHT-OFF When Refueling EPA Compliance StatusDo Not Over-fire This Heater Catalyst MonitoringMaintain Proper Draft ASH RemovalFireplace Insert Masonry Insert Installation Installation PrecautionsAlternate Floor Protectors Materials Minimum ClearancesMaterial Required Thickness Possible Tools Needed for Installation Required Fireplace DimensionsInstallation Preparation Page Mounting Trim Panels Final Check Installation Precaution Residential Freestanding Room Heater InstallationFloor Protection Wall Installation Corner InstallationPreparing the Stove for Installation Tools for InstallationDetermining the Chimney Location Ceiling Exit Using Single Wall PipePreparing the Room Heater Location ChimneyWall Exit into Metal Tee-Box Wall Exit Into Masonry Using Single Wall PipeFlue Exit Ceiling Final Check Sleeping Room Mobile Home Room Heater InstallationModel Wall Installation Preparing the Heater for Installation Protective PAD Outside AIR Pedestal KIT Outside AIR Duct Rain CAP PRE-FAB Fireplace Insert PRE-FAB Insert InstallationMinimum Clearances Installation Preparation Installation PrecautionsHeater Preparation Increaser Minimum Clearance to CombustiblesPage Safety Precautions Wood Heater SafetyBuilding a Fire OperationModel 20 Operation Align where handle rod exits face of air vent Type Ease Coaling Amount Wood Starting Qualities Sparks Operating and Safety HintsHelpful Hints Tips on Fire BurningCleaning the Heater Preventive Maintenance / Parts ReplacementCatalytic Inspection Catalyst Replacement Off-Season Replacement Recommended Door Gasket Replacement Cold Heater Page Contents Catalytic TroubleshootingDefinitions Possible Problems Follow New Buck TroubleshootingHeater Related Problems Problem Possible Cause SolutionProblem Possible Cause Solution CHIMNEY-RELATED Problems Problem Possible CauseProblem Possible Cause Less than Greater Inches Than COMBUSTOR-RELATED Problems Within a combustor can PI-ZC20660 Safety NoticeNEW Buck Corporation This is not a FireplaceDescription Residential Installations Parts RequirementsInstallation Precautions Listed NEW Buck Corp Model Part DescriptionThrough Ceiling Through Cathedral Selecting a Chimney Installation and LocationCeiling Framing Construction and Installation Page ZC20/Model Factors of Alternate Materials Alternate Floor Protectors MaterialsTOP Front Trim Panel Parts Requirements Mobile Home InstallationsCorner Interior Location Rain CAP Storm MAX Factors of Alternate Materials Cleaning the Unit Chimney Cleaning Preventive Maintenance Safety Precautions ChimneyCREOSOTE-FORMATION and Need for Removal NEW Buck Corporation Warranty Time PeriodsProcedure Products not Covered