New Buck Corporation 20 Room Heater EPA Compliance Status, Catalyst Equipped, Catalyst Warranty

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EPA COMPLIANCE STATUS

This manual describes the installation and operation of the New Buck Corporation, Model 20 wood heater. This heater meets the U.S. Environmental Protection Agency’s Emission limits for wood heaters sold after July 1, 1992. Under specific test conditions this heater has been shown to deliver heat at rates ranging from approximately 10,000 to 39,000 BTU/hr.

CATALYST EQUIPPED

This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against the law to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.

CATALYST WARRANTY

The combustor supplied with this heater is a set of (2) (2x3-5/16x7x25 cells). Consult the catalytic combustor warranty also supplied with this heater. All warranty claims should be addressed to:

Applied Ceramics

Customer Service Department

P.O. Box 29664

Atlanta, GA 30359

770-448-6888

See enclosed catalyst warranty for instructions. New Buck Corporation does not handle catalyst replacements. Customer can order direct from Applied Ceramics.

PROPER FUEL SELECTION

This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods.

DO NOT BURN:

1)

Treated Wood

3)

Garbage

5)

Solvents

7) Trash

2)

Coal

4)

Cardboard

6)

Colored Paper

 

Burning treated wood, garbage, solvents, colored paper or trash may result in release of toxic fumes and may poison or render the catalytic combustor ineffective.

Burning coal, cardboard, or loose paper can produce soot, or large flakes of char or fly ash that can coat the combustor, causing smoke spillage into the room and rendering the combustor ineffective.

ACHIEVING CATALYTIC LIGHT-OFF

The temperature in the stove and the gases entering the combustor must be raised to between 500o F to 700o F for catalytic activity to be initiated. This can be determined with the use of a temperature monitor (TM-20). During the start up of a cold stove a medium to high firing rate must be maintained for about 20 minutes. This ensures that the stove, catalyst, and fuel are all stabilized at proper operating temperatures. Even though it is possible to have gas temperatures reach 600o F within two to three minutes after a fire is started, if the fire is allowed to die down immediately it may go out or the combustor may stop working. If this happens open the damper to raise the temperature to activate the catalyst. Once the combustor starts working, heat generated in it by burning the smoke will keep it working.

ACHIEVING CATALYTIC LIGHT-OFF WHEN REFUELING

During the refueling and rekindling of a cool fire, or a fire that has burned down to the charcoal phase, operate the stove at a medium to high firing rate for about 10 minutes to ensure that the catalyst reaches approximately 600o F.

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Contents Page Table of Contents Page Operating Controls Room Heater FeaturesAchieving Catalytic LIGHT-OFF When Refueling Catalyst WarrantyEPA Compliance Status Catalyst EquippedMaintain Proper Draft Catalyst MonitoringASH Removal Do Not Over-fire This HeaterFireplace Insert Masonry Insert Installation Installation PrecautionsMaterial Required Thickness Minimum ClearancesAlternate Floor Protectors Materials Installation Preparation Required Fireplace DimensionsPossible Tools Needed for Installation Page Mounting Trim Panels Final Check Installation Precaution Residential Freestanding Room Heater InstallationFloor Protection Wall Installation Corner InstallationPreparing the Stove for Installation Tools for InstallationPreparing the Room Heater Location Ceiling Exit Using Single Wall PipeChimney Determining the Chimney LocationFlue Exit Wall Exit Into Masonry Using Single Wall PipeWall Exit into Metal Tee-Box Ceiling Final Check Model Mobile Home Room Heater InstallationSleeping Room Wall Installation Preparing the Heater for Installation Protective PAD Outside AIR Pedestal KIT Outside AIR Duct Rain CAP Minimum Clearances Installation Preparation PRE-FAB Insert InstallationInstallation Precautions PRE-FAB Fireplace InsertHeater Preparation Increaser Minimum Clearance to CombustiblesPage Safety Precautions Wood Heater SafetyModel 20 Operation OperationBuilding a Fire Align where handle rod exits face of air vent Helpful Hints Operating and Safety HintsTips on Fire Burning Type Ease Coaling Amount Wood Starting Qualities SparksCatalytic Inspection Preventive Maintenance / Parts ReplacementCleaning the Heater Catalyst Replacement Off-Season Replacement Recommended Door Gasket Replacement Cold Heater Page Contents Catalytic TroubleshootingDefinitions Possible Problems Heater Related Problems TroubleshootingProblem Possible Cause Solution Follow New BuckProblem Possible Cause Solution CHIMNEY-RELATED Problems Problem Possible CauseProblem Possible Cause Less than Greater Inches Than COMBUSTOR-RELATED Problems Within a combustor can NEW Buck Corporation Safety NoticeThis is not a Fireplace PI-ZC20660Installation Precautions Residential Installations Parts RequirementsListed NEW Buck Corp Model Part Description DescriptionCeiling Selecting a Chimney Installation and LocationThrough Ceiling Through Cathedral Framing Construction and Installation Page ZC20/Model Factors of Alternate Materials Alternate Floor Protectors MaterialsTOP Front Trim Panel Parts Requirements Mobile Home InstallationsCorner Interior Location Rain CAP Storm MAX Factors of Alternate Materials Cleaning the Unit CREOSOTE-FORMATION and Need for Removal Preventive Maintenance Safety Precautions ChimneyChimney Cleaning Procedure Warranty Time PeriodsProducts not Covered NEW Buck Corporation