Weil-McLain GOLD DV WATER BOILER manual Ic Prepare boiler location clearances, Clearance options

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GOLD GV Water boiler series 3 — manual

Ic Prepare boiler location — clearances

Clearance options:

Large space

The boiler space must be at least as big as shown in Figure 1 to qualify as a large space.

Air openings to a large space can be per manual Section Ie.

The space will probably be large enough for most service and maintenance to be done in place.

Small space

You can install the boiler in a space smaller than Figure 1, but no smaller than shown in Figure 2 — this is called a small space installation.

Air openings to a small space must provide at least 1 square inch free area for every 1,000 Btuh of boiler input (at least 75 sq. in. for GV-3, 105 sq. in. for GV- 4, 140 sq. in. for GV-5 or 175 sq. in. for GV-6). The air opening free area must be at least this size even if the boiler uses outside air.

Air openings have to be within 6 inches of the floor and 6 inches of the ceiling of the space to prevent overheating of boiler internal components.

Provide at least screwdriver clearance to jacket front panel screws for removal of front panel for inspection and minor service.

The boiler cannot be serviced in place. Pipe the boiler with unions and isolation valves so it can be slid out of the space and serviced in an adjacent area. The space has to be equipped with a door so boiler can be accessed, unpiped and removed.

No other appliance or air handler can be installed in the same space or share its air supply.

Install the boiler so control system components are protected from

dripping or spraying water or

rain during operation. Allowing these components to become wet could cause a boiler failure, resulting in severe personal injury, death or substantial property damage.

Figure 1

Large space — minimum clearances between boiler and walls or obstructions as below; see Section Ie for minimum combustion/ventilation air opening sizing.

TOP VIEW

 

 

Wall

 

 

 

6"

 

 

 

min

 

Wall

36"

6"

Wall

min

min

 

 

Boiler

 

 

 

front

 

 

 

36"

 

 

 

min

 

Wall or obstruction

85006a

FRONT VIEW

 

Ceiling

 

 

36"

 

 

min

 

Wall

 

Wall

36"

Boiler

6"

min

min

 

front

 

 

Floor

 

10

Part number 550-141-850/0699

Image 10
Contents Gold GV How it works Gold GV Water boiler Series Hazard definitions Installer User Please read before proceedingBoiler operation When servicing boilerBoiler water Contents Contents Ia Prepare boiler location overview Overview of this sectionInstallations must follow these codes Ib Prepare boiler location codes & altitudeLarge space Ic Prepare boiler location clearancesClearance options Small spaceFlooring and foundation Residential garage installationPrecautions FlooringRemoving from existing vent Id Prepare boiler location vent systemGV special vent system Ie Prepare boiler location contamination Air contaminationIf Prepare boiler location air openings Special considerations GV in small space less than aloneIIa Prepare boiler overview IIb Prepare boiler vent starter tee & drainScrew hole Base rail Insert Cpvc elbow Natural gas Plate installationIIc Prepare boiler orifice plate PropaneBottom side of boiler front section When required IId Prepare boiler high altitude kitAltitudes above 5,500 feet only White Hose RedIIe Prepare boiler place in position Rotate Prepare boiler for test Fig IIf Prepare boiler pressure testPerform hydrostatic pressure test Fill and pressure testPiping connections for hydrostatic test IIIa Water piping overview For heating system with See pages 27 30Install relief valve IIIb Water piping relief valveAir separator IIIc Water piping boiler connectionsSupply & return connections Expansion tankPiping closed IIId Water piping all systems Zoning with circulatorsIIIe Water piping baseboard system Baseboard system pipingIIIf Water piping radiator system Radiator system pipingIIIg Water piping single-zone radiant or heat pump system IIIh Water piping multi-zone radiant system Outdoor reset controlMulti-zone radiant heating system piping IIIi Water piping snow melt system Manual bypass valves for fixed temp operation onlyIIIj Water piping water chiller systems Water chiller systemsIV Venting and combustion air Gas piping Connecting gas supply piping to boilerPropane Gas Feet Wiring connections VI Field wiringElectrical installation must comply with ThermostatsField wiring Factory wiring VIIb Start-up preparation Freeze protection when usedVIIa Start-up overview Verify water chemistryCheck for gas leaks VIIb Start-up preparationVerify gas/air orifice plate Fill the system with waterPerform final checks before starting boiler VIIc Start-up read SectionVIId Start-up to operate boiler Start the boilerVIId Start-up operate boiler VIIe Start-up if boiler doesn’t startVIIf Start-up altitude over 5,500 feet only Connect and adjust manometerCheck Gas Control Set Point At Least Inches VIIIa Check-out procedure overview Check-out procedure checklistVIIIb Check-out procedure checklist Shows the ladder wiring diagram for the GV series 3 boiler IXa Operation overviewIXb Operation sequence StepsIXb Operation wiring diagrams Ladder diagram legendGCM For Your Safety Read Before Operating IXc Operation lighting instructionsWhite-Rodgers gas valve model 36E Xa Service and maintenance overview Xb Service and maintenance schedule Service technicianXc Service & maintenance annual start-up Annual start-up only by qualified service technicianStart-up Xc Service & maint. annual start-upcont Annual start-up check/testGauges Expansion tankIgniter Boiler relief valve Annual start-up owner reviewReview with owner Condensate drain line Check valve assembly To remove the blower assembly Igniter XIa Troubleshooting overview Before troubleshooting XIb Troubleshooting proceduresCheck the following XIc Troubleshooting air pressure switch Checking the air pressure switchIgniter XId Troubleshooting servicing tipsBlower Housing Gas ValveXIe Troubleshooting control module Control ModulePower XIf Troubleshooting common problems Symptom Common Causes Possible CorrectionsSymptom Common Causes Possible Corrections XIg Troubleshooting GCM lights Chart 1 Troubleshooting Power light statusChart 2 Tstat Circ & Power lights flashing Chart 3 Limit & Power lights flashing Chart 4 Pres Switch & Power lights flashing Chart 5 Flame & Power lights flashing Chart 6 Tstat Circ light flashing and Power light on steady Chart 7 Limit light flashing and Power light on steady Is thermostat circuit closed continuity across wires? XIIa Replacement parts overview XIIb Replacement parts accessory bag Water trim bag assembly #1XIIc Replacement parts section assembly Description Model Weil-McLain Number Part number85041 XIId Replacement parts jacket assembly 422-200-22885042 XIIe Replacement parts Blower assembly 382-200-340Vent starter tee not included XIIf Replacement parts trim assembly Description Weil-McLain Number Part number85048 XIIg Replacement parts interior panel Interior panel Xiii Dimensions and ratings NumberDOE Gold GV Water boiler Series