Weil-McLain GOLD DV WATER BOILER manual XIIe Replacement parts Blower assembly, 382-200-340

Page 88

GOLD GV Water boiler series 3 — manual

XIIe Replacement parts — Blower assembly

Table 8 Blower assembly

Item	Description	Model	Weil-McLain
number			part number
1	Burner replacement kit, includes:	3	382-200-320
	Burner cone and ring assembly, blower flange gasket, igniter, igniter screws,	4	382-200-325
	igniter washers, igniter gasket	5	382-200-330
		6	382-200-335

2	Blower flange gasket	All	590-317-610
3	Air pressure switch (0 to 5,500 feet elevation)	All	511-624-520
4	Blower motor replacement kit, includes:	All	382-200-345
	Blower motor, motor mount grommets, screws, lock nuts, 9" Allen wrench
5	Blower housing assembly replacement kit, includes:	All	382-200-340
	Blower housing, observation port window, blower housing cover plate, blower
	motor mounting brackets, washer hold down bracket, lock nuts, motor mount
	grommets, blower motor, blower wheel, magnetic washer, silicone sealant,
	screws, blower flange gasket, igniter, igniter screws, igniter washers, igniter
	gasket

6	Conversion kit, natural to propane, includes	3	510-811-600
	Propane orifice plate, label	4	510-811-605
		5	510-811-610
		6	510-811-615
	Conversion kit, propane to natural, includes	3	510-811-620
	Propane orifice plate, label	4	510-811-625
		5	510-811-630
		6	510-811-635
7	Gas/air manifold assembly, includes:	All	382-200-355
	Gas/air manifold, gas tubing, washers, screws

8	Condensate trap kit, includes:	All	382-200-409
	Condensate trap, hoses
9	Gas valve tubing to gas/air manifold, red	All	590-317-647

10	Gas valve assembly replacement kit, includes:	All	382-200-410
	Gas valve, gas supply manifold and bracket
11	Gas manifold assembly, includes:	All	591-126-800
	Gas supply manifold, bracket

12	Igniter replacement kit (includes gasket)	All	511-330-148
13	Igniter gasket (included in item 12, above)	—	—

14	Inlet air fitting	All	560-907-635
15	Hose clamp, 3"	All	591-850-068

16	Inlet air hose	All	562-302-547
17	Inspection port cover	All	560-907-629

18	Inspection port gasket	All	590-317-628
19	Starter tee gasket	All	590-317-629

20	Drain hose clamp, 5/8”	All	591-850-071
21	Condensate trap hose	All	562-302-548

22	Drain bracket	All	452-100-112
23	Drain ell	All	560-907-650

88		Part number 550-141-850/0699

Image 88

Contents Gold GV How it works Gold GV Water boiler Series Hazard definitions Installer User Please read before proceedingBoiler operation When servicing boilerBoiler water Contents Contents Ia Prepare boiler location overview Overview of this sectionInstallations must follow these codes Ib Prepare boiler location codes & altitudeIc Prepare boiler location clearances Clearance optionsLarge space Small spaceResidential garage installation PrecautionsFlooring and foundation FlooringRemoving from existing vent Id Prepare boiler location vent systemGV special vent system Ie Prepare boiler location contamination Air contaminationIf Prepare boiler location air openings Special considerations GV in small space less than aloneIIa Prepare boiler overview IIb Prepare boiler vent starter tee & drainScrew hole Base rail Insert Cpvc elbow Plate installation IIc Prepare boiler orifice plateNatural gas PropaneBottom side of boiler front section When required IId Prepare boiler high altitude kitAltitudes above 5,500 feet only White Hose RedIIe Prepare boiler place in position Rotate IIf Prepare boiler pressure test Perform hydrostatic pressure testPrepare boiler for test Fig Fill and pressure testPiping connections for hydrostatic test IIIa Water piping overview For heating system with See pages 27 30Install relief valve IIIb Water piping relief valveIIIc Water piping boiler connections Supply & return connectionsAir separator Expansion tankPiping closed IIId Water piping all systems Zoning with circulatorsIIIe Water piping baseboard system Baseboard system pipingIIIf Water piping radiator system Radiator system pipingIIIg Water piping single-zone radiant or heat pump system IIIh Water piping multi-zone radiant system Outdoor reset controlMulti-zone radiant heating system piping IIIi Water piping snow melt system Manual bypass valves for fixed temp operation onlyIIIj Water piping water chiller systems Water chiller systemsIV Venting and combustion air Gas piping Connecting gas supply piping to boilerPropane Gas Feet VI Field wiring Electrical installation must comply withWiring connections ThermostatsField wiring Factory wiring Freeze protection when used VIIa Start-up overviewVIIb Start-up preparation Verify water chemistryVIIb Start-up preparation Verify gas/air orifice plateCheck for gas leaks Fill the system with waterVIIc Start-up read Section VIId Start-up to operate boilerPerform final checks before starting boiler Start the boilerVIId Start-up operate boiler VIIe Start-up if boiler doesn’t startVIIf Start-up altitude over 5,500 feet only Connect and adjust manometerCheck Gas Control Set Point At Least Inches VIIIa Check-out procedure overview Check-out procedure checklistVIIIb Check-out procedure checklist Shows the ladder wiring diagram for the GV series 3 boiler IXa Operation overviewIXb Operation sequence StepsIXb Operation wiring diagrams Ladder diagram legendGCM For Your Safety Read Before Operating IXc Operation lighting instructionsWhite-Rodgers gas valve model 36E Xa Service and maintenance overview Xb Service and maintenance schedule Service technicianXc Service & maintenance annual start-up Annual start-up only by qualified service technicianStart-up Xc Service & maint. annual start-upcont Annual start-up check/testGauges Expansion tankIgniter Boiler relief valve Annual start-up owner reviewReview with owner Condensate drain line Check valve assembly To remove the blower assembly Igniter XIa Troubleshooting overview Before troubleshooting XIb Troubleshooting proceduresCheck the following XIc Troubleshooting air pressure switch Checking the air pressure switchXId Troubleshooting servicing tips Blower HousingIgniter Gas ValveXIe Troubleshooting control module Control ModulePower XIf Troubleshooting common problems Symptom Common Causes Possible CorrectionsSymptom Common Causes Possible Corrections XIg Troubleshooting GCM lights Chart 1 Troubleshooting Power light statusChart 2 Tstat Circ & Power lights flashing Chart 3 Limit & Power lights flashing Chart 4 Pres Switch & Power lights flashing Chart 5 Flame & Power lights flashing Chart 6 Tstat Circ light flashing and Power light on steady Chart 7 Limit light flashing and Power light on steady Is thermostat circuit closed continuity across wires? XIIa Replacement parts overview XIIb Replacement parts accessory bag Water trim bag assembly #1XIIc Replacement parts section assembly Description Model Weil-McLain Number Part number85041 XIId Replacement parts jacket assembly 422-200-22885042 XIIe Replacement parts Blower assembly 382-200-340Vent starter tee not included XIIf Replacement parts trim assembly Description Weil-McLain Number Part number85048 XIIg Replacement parts interior panel Interior panel Xiii Dimensions and ratings NumberDOE Gold GV Water boiler Series