Weil-McLain 550-141-850/0599, GOLD DV WATER BOILER manual White-Rodgers gas valve model 36E

Page 55

• Installation • Start-Up • Parts • Maintenance

Figure 26 Lighting instructions for boiler equipped with White-Rodgers model 36E gas valve

FOR YOUR SAFETY READ BEFORE OPERATING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

B.Before OPERATING, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. See below.

C.Use only your hand to turn the Control knob on gas valve. Never use tools. If the knob will not turn by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control, which has been under water.

WHAT TO DO IF YOU SMELL GAS

•Do not try to light any appliance.

•Do not touch any electric switch; do not use any phone in your building.

•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

•If you cannot reach your gas supplier, call the fire department.

OPERATING INSTRUCTIONS

1.STOP! Read the safety information above on this label.

2.Set the thermostat to lowest setting.

3.Turn off all electrical power to the appliance.

4.Remove jacket top panel.

5.This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

6.Turn Gas control knob to OFF.

7.Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above. If you don't smell gas, go to the next step.

8.Turn Gas control knob to ON.

9.Turn on all electric power to the appliance.

10.Set thermostat to desired setting.

11.If the appliance will not operate, follow the instructions "TO TURN OFF GAS TO APPLIANCE" below and call your service technician or gas supplier.

12.Replace jacket top panel.

White-Rodgers gas valve model 36E

Gas control knob

Position

85022indicator

TO TURN OFF GAS TO THE APPLIANCE

1.Set the thermostat to lowest setting.

2.Turn off all electric power to the appliance if service is to be performed.

3.Remove jacket top panel.

4.Turn Gas control knob to OFF.

5.Replace jacket top panel.

Part number 550-141-850/0699

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Contents Gold GV How it works Gold GV Water boiler Series Please read before proceeding Hazard definitions Installer UserBoiler operation When servicing boilerBoiler water Contents Contents Overview of this section Ia Prepare boiler location overviewIb Prepare boiler location codes & altitude Installations must follow these codesSmall space Ic Prepare boiler location clearancesClearance options Large spaceFlooring Residential garage installationPrecautions Flooring and foundationRemoving from existing vent Id Prepare boiler location vent systemGV special vent system Air contamination Ie Prepare boiler location contaminationIf Prepare boiler location air openings GV in small space less than alone Special considerationsIIb Prepare boiler vent starter tee & drain IIa Prepare boiler overviewScrew hole Base rail Insert Cpvc elbow Propane Plate installationIIc Prepare boiler orifice plate Natural gasBottom side of boiler front section IId Prepare boiler high altitude kit When requiredWhite Hose Red Altitudes above 5,500 feet onlyIIe Prepare boiler place in position Rotate Fill and pressure test IIf Prepare boiler pressure testPerform hydrostatic pressure test Prepare boiler for test FigPiping connections for hydrostatic test For heating system with See pages 27 30 IIIa Water piping overviewIIIb Water piping relief valve Install relief valveExpansion tank IIIc Water piping boiler connectionsSupply & return connections Air separatorPiping closed Zoning with circulators IIId Water piping all systemsBaseboard system piping IIIe Water piping baseboard systemRadiator system piping IIIf Water piping radiator systemIIIg Water piping single-zone radiant or heat pump system IIIh Water piping multi-zone radiant system Outdoor reset controlMulti-zone radiant heating system piping Manual bypass valves for fixed temp operation only IIIi Water piping snow melt systemWater chiller systems IIIj Water piping water chiller systemsIV Venting and combustion air Gas piping Connecting gas supply piping to boilerPropane Gas Feet Thermostats VI Field wiringElectrical installation must comply with Wiring connectionsField wiring Factory wiring Verify water chemistry Freeze protection when usedVIIa Start-up overview VIIb Start-up preparationFill the system with water VIIb Start-up preparationVerify gas/air orifice plate Check for gas leaksStart the boiler VIIc Start-up read SectionVIId Start-up to operate boiler Perform final checks before starting boilerVIIe Start-up if boiler doesn’t start VIId Start-up operate boilerVIIf Start-up altitude over 5,500 feet only Connect and adjust manometerCheck Gas Control Set Point At Least Inches Check-out procedure checklist VIIIa Check-out procedure overviewVIIIb Check-out procedure checklist IXa Operation overview Shows the ladder wiring diagram for the GV series 3 boilerSteps IXb Operation sequenceLadder diagram legend IXb Operation wiring diagramsGCM IXc Operation lighting instructions For Your Safety Read Before OperatingWhite-Rodgers gas valve model 36E Xa Service and maintenance overview Service technician Xb Service and maintenance scheduleAnnual start-up only by qualified service technician Xc Service & maintenance annual start-upStart-up Annual start-up check/test Xc Service & maint. annual start-upcontGauges Expansion tankIgniter Boiler relief valve Annual start-up owner reviewReview with owner Condensate drain line Check valve assembly To remove the blower assembly Igniter XIa Troubleshooting overview Before troubleshooting XIb Troubleshooting proceduresCheck the following Checking the air pressure switch XIc Troubleshooting air pressure switchGas Valve XId Troubleshooting servicing tipsBlower Housing IgniterControl Module XIe Troubleshooting control modulePower Symptom Common Causes Possible Corrections XIf Troubleshooting common problemsSymptom Common Causes Possible Corrections Chart 1 Troubleshooting Power light status XIg Troubleshooting GCM lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Limit & Power lights flashing Chart 4 Pres Switch & Power lights flashing Chart 5 Flame & Power lights flashing Chart 6 Tstat Circ light flashing and Power light on steady Chart 7 Limit light flashing and Power light on steady Is thermostat circuit closed continuity across wires? XIIa Replacement parts overview Water trim bag assembly #1 XIIb Replacement parts accessory bagDescription Model Weil-McLain Number Part number XIIc Replacement parts section assembly85041 422-200-228 XIId Replacement parts jacket assembly85042 382-200-340 XIIe Replacement parts Blower assemblyVent starter tee not included Description Weil-McLain Number Part number XIIf Replacement parts trim assembly85048 XIIg Replacement parts interior panel Interior panel Number Xiii Dimensions and ratingsDOE Gold GV Water boiler Series
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