Weil-McLain 550-141-850/0599 manual Special considerations, GV in small space less than alone

Page 15

Installation • Start-Up • Parts • Maintenance

GV in small space (less than Fig. 1) — alone

For all vent/air situations, whether air is taken from inside or outside, provide two openings, each with minimum free area of:

1 square inch per 1,000 Btuh of GV input.

The openings must be within 6 inches of the ceiling and 6 inches of the floor as shown in Figure 2 for small space installations.

use inside air for combustion and ventilation.

Exhaust fans and air movers

The appliance space must never be under a negative pressure, even if the appliance(s) are installed as direct vent. Always provide air openings sized not only to the dimensions required for the firing rate of all appliances, but also to handle the air movement rate of the exhaust fans or air movers using air from the building or space.

Special considerations

Tight construction

ANSI Z223.1 defines unusually tight construction where:

a.Walls and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed, and . . .

b.Weatherstripping has been added on openable windows and doors, and

. . .

c.Caulking or sealants are applied to areas such as joints around windows and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and in other openings.

For buildings with such construction, provide air openings into the building from outside, sized per the appropriate case in Figure 3 if appliances are to

Motorized air dampers

If the air openings are fitted with motorized dampers, electrically interlock the damper to:

Prevent the boiler from firing if the damper is not fully open.

Shut the boiler down should the damper close during boiler operation.

To accomplish this interlock, wire an isolated contact (proving the damper open) in series with the thermostat input to the boiler. The boiler will not start if this contact is open, and will shut down should it open during operation.

Figure 3

Air openings: GV in space with other appliances

a

Air from inside building

b

Air directly from outside

c

a

 

0 to 12"

 

Each opening free area =

Air opening

 

1 sq. inch per 1,000 Btuh

 

 

 

Add air openings

 

 

 

to outside if

 

 

 

building is tight

Other

Flue

Air (direct vent)

construction.

appliances

 

 

GV

(optional)

 

 

 

Air opening

 

 

Air

 

 

 

 

 

0 to 12"

 

85005

 

Outside or ventilated attic

 

 

b Each opening free area = 1 sq. inch per 4,000 Btuh

 

 

 

 

 

 

Other

Flue

 

Air (direct vent)

appliances

 

 

 

 

GV

 

(optional)

 

 

 

 

 

 

 

 

 

 

Air

 

 

 

 

 

 

 

 

 

 

 

 

0 to 12"

Air

opening Outside

Air

opening

0 to 12"

Air through vertical ducts (or inlet air from ventilated crawl space)

d

Air through horizontal ducts

c

Each opening free area =

1 sq. inch per 4,000 Btuh

Other

Flue

Air (direct vent)

appliances

 

GV

(optional)

 

 

 

 

Air

 

 

12" or —

Ventilated

crawl space

d

 

 

0 to 12"

Air opening

1 sq. inch per 2,000 Btuh

Each opening free area =

 

 

Other

Flue

Air (direct vent)

Outside

appliances

 

 

 

GV

(optional)

 

 

 

 

Air opening

 

 

 

Air

 

 

 

 

 

 

 

0 to 12"

 

Part number 550-141-850/0699

15

Image 15
Contents Gold GV How it works Gold GV Water boiler Series Please read before proceeding Hazard definitions Installer UserWhen servicing boiler Boiler operationBoiler water Contents Contents Overview of this section Ia Prepare boiler location overviewIb Prepare boiler location codes & altitude Installations must follow these codesSmall space Ic Prepare boiler location clearancesClearance options Large spaceFlooring Residential garage installationPrecautions Flooring and foundationId Prepare boiler location vent system Removing from existing ventGV special vent system Air contamination Ie Prepare boiler location contaminationIf Prepare boiler location air openings GV in small space less than alone Special considerationsIIb Prepare boiler vent starter tee & drain IIa Prepare boiler overviewScrew hole Base rail Insert Cpvc elbow Propane Plate installationIIc Prepare boiler orifice plate Natural gasBottom side of boiler front section IId Prepare boiler high altitude kit When requiredWhite Hose Red Altitudes above 5,500 feet onlyIIe Prepare boiler place in position Rotate Fill and pressure test IIf Prepare boiler pressure testPerform hydrostatic pressure test Prepare boiler for test FigPiping connections for hydrostatic test For heating system with See pages 27 30 IIIa Water piping overviewIIIb Water piping relief valve Install relief valveExpansion tank IIIc Water piping boiler connectionsSupply & return connections Air separatorPiping closed Zoning with circulators IIId Water piping all systemsBaseboard system piping IIIe Water piping baseboard systemRadiator system piping IIIf Water piping radiator systemIIIg Water piping single-zone radiant or heat pump system Outdoor reset control IIIh Water piping multi-zone radiant systemMulti-zone radiant heating system piping Manual bypass valves for fixed temp operation only IIIi Water piping snow melt systemWater chiller systems IIIj Water piping water chiller systemsIV Venting and combustion air Connecting gas supply piping to boiler Gas pipingPropane Gas Feet Thermostats VI Field wiringElectrical installation must comply with Wiring connectionsField wiring Factory wiring Verify water chemistry Freeze protection when usedVIIa Start-up overview VIIb Start-up preparationFill the system with water VIIb Start-up preparationVerify gas/air orifice plate Check for gas leaksStart the boiler VIIc Start-up read SectionVIId Start-up to operate boiler Perform final checks before starting boilerVIIe Start-up if boiler doesn’t start VIId Start-up operate boilerConnect and adjust manometer VIIf Start-up altitude over 5,500 feet onlyCheck Gas Control Set Point At Least Inches Check-out procedure checklist VIIIa Check-out procedure overviewVIIIb Check-out procedure checklist IXa Operation overview Shows the ladder wiring diagram for the GV series 3 boilerSteps IXb Operation sequenceLadder diagram legend IXb Operation wiring diagramsGCM IXc Operation lighting instructions For Your Safety Read Before OperatingWhite-Rodgers gas valve model 36E Xa Service and maintenance overview Service technician Xb Service and maintenance scheduleAnnual start-up only by qualified service technician Xc Service & maintenance annual start-upStart-up Annual start-up check/test Xc Service & maint. annual start-upcontExpansion tank GaugesIgniter Annual start-up owner review Boiler relief valveReview with owner Condensate drain line Check valve assembly To remove the blower assembly Igniter XIa Troubleshooting overview XIb Troubleshooting procedures Before troubleshootingCheck the following Checking the air pressure switch XIc Troubleshooting air pressure switchGas Valve XId Troubleshooting servicing tipsBlower Housing IgniterControl Module XIe Troubleshooting control modulePower Symptom Common Causes Possible Corrections XIf Troubleshooting common problemsSymptom Common Causes Possible Corrections Chart 1 Troubleshooting Power light status XIg Troubleshooting GCM lightsChart 2 Tstat Circ & Power lights flashing Chart 3 Limit & Power lights flashing Chart 4 Pres Switch & Power lights flashing Chart 5 Flame & Power lights flashing Chart 6 Tstat Circ light flashing and Power light on steady Chart 7 Limit light flashing and Power light on steady Is thermostat circuit closed continuity across wires? XIIa Replacement parts overview Water trim bag assembly #1 XIIb Replacement parts accessory bagDescription Model Weil-McLain Number Part number XIIc Replacement parts section assembly85041 422-200-228 XIId Replacement parts jacket assembly85042 382-200-340 XIIe Replacement parts Blower assemblyVent starter tee not included Description Weil-McLain Number Part number XIIf Replacement parts trim assembly85048 XIIg Replacement parts interior panel Interior panel Number Xiii Dimensions and ratingsDOE Gold GV Water boiler Series